Platinum Group Metal Chalcogenide Thin Films for Near-Infrared Detection

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Solution Overview

Problem

Transition metal chalcogenides (TMCs) with platinum group metals, such as Ir and Ru, face challenges in stability and limited production methods, hindering their practical application as semiconductor materials for light receiving elements, especially in near-infrared regions.

Innovation Solution

Development of platinum group metal chalcogenide thin films, specifically Ir2S3, IrS2, RuS2, and RuSe2, with a thickness of 0.5 nm to 500 nm, exhibiting optical semiconductor properties and stability, which can be produced using various methods like sputtering and chemical deposition, and are suitable for near-infrared sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HgCdTe alloy is used as a light receiving element, then the light receiving performance can be improved, but the device requires cooling mechanism which increases complexity and size

Engineering Contradiction:
Improvelight receiving performanceVSAvoidcooling mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the material parameters by transitioning from HgCdTe alloy to transition metal chalcogenide compounds (MoS2, WS2, MoSe2, WSe2), which have different bandgap characteristics that enable room temperature operation while maintaining light receiving performance in the near-infrared region

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent adopts materials and methods that eliminate the need for expensive and complex cooling mechanisms, using instead room-temperature-operating TMC materials that can be produced by conventional thin film formation processes

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If InGaAs alloy is used as a light receiving element, then the response can be improved, but the operating voltage becomes high and structure becomes unstable

Engineering Contradiction:
ImproveresponseVSAvoidstructure stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the material composition from InGaAs alloy to transition metal chalcogenide compounds, adjusting the bandgap and electronic structure parameters to achieve both high response and structural stability through strong covalent bonding in the TMC lattice structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite material approaches by forming thin film structures of TMC compounds on suitable substrates, creating stable heterogeneous structures that maintain compositional stability while achieving desired optical and electrical properties

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If transition metal chalcogenide is used as a semiconductor material, then the production method flexibility can be improved, but the stability and formation capability are limited

Engineering Contradiction:
Improveproduction method flexibilityVSAvoidstability and formation capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent optimizes production parameters including substrate temperature, deposition rate, and atmosphere composition in CVD and ALD processes to simultaneously achieve stable TMC thin film formation and maintain material stability, resolving the contradiction between manufacturing flexibility and formation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary substrate preparation including surface cleaning, activation, and buffer layer formation before depositing TMC materials, ensuring stable film formation while maintaining the flexibility to use various production methods

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The platinum group metal chalcogenide thin films demonstrate favorable optical response in the near-infrared region, offering high stability and flexibility in production methods, making them suitable for applications in LIDAR and SWIR image sensors.

Implementation Method 1

a platinum group metal chalcogenide thin film in which Ir or Ru is applied as a platinum group metal... favorable optical response in the near-infrared region

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

which can be produced using various methods like sputtering and chemical deposition

Methodology Applied
Scientific EffectSputtering: Sputtering

Implementation Method 3

chemical deposition methods such as a chemical vapor deposition method (CVD) and an atomic layer deposition method (ALD)

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS20240258446A1Platinum group metal chalcogenide thin film, and semiconductor material provided with the platinum group metal chalcogenide thin film
Publication Date: 2024.08.01 TANAKA PRECIOUS METAL TECHNOLOGIES CO LTD
  • US20240258446A1 patent drawing
  • US20240258446A1 patent drawing
  • US20240258446A1 patent drawing

AI summary

The present invention relates to a thin film containing a chalcogenide of Ir or Ru of a platinum group metal. This thin film is formed on a prescribed substrate, contains a platinum group metal chalcogenide, and the platinum group metal chalcogenide contains any one of Ir2S3, IrS2, RuS2, and RuSe2. A thickness of the thin film is 0.5 nm or more and 500 nm or less. The present invention has revealed, through an experimental method and simulation using first-principles calculation based on density functional theory (DFT), that a thin film containing Ir2S3, IrS2, RuS2 or RuSe2 can exhibit a photoelectric effect by near infrared light irradiation. The present invention is drawn to a thin film that is characterized by sensitivity to light with a wavelength in a near infrared region in particular, and contains a platinum group metal chalcogenide having a constitution previously unknown.