Patterned Ground Structure Filters for EMI Suppression

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Solution Overview

Problem

Existing differential signaling technologies face challenges with common-mode interference signals and EMI radiation, particularly above the gigahertz frequency range, due to imperfections and mismatches in signal paths, which degrade signal integrity and require multiple surface-mounted filters, increasing cost and PCB size.

Innovation Solution

The implementation of patterned ground structure (PGS) filters integrated into the PCB, which include resonators and signal traces separated by dielectric material, providing deeper notch suppression of common-mode interference and reducing EMI radiation without consuming valuable PCB space, and can be shielded for enhanced performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple surface-mounted filters are used to suppress common-mode interference signals, then interference signal rejection is improved, but PCB space consumption and device complexity increase

Engineering Contradiction:
Improveinterference signal rejectionVSAvoidPCB space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines multiple filter functions into a single integrated patterned ground structure filter. The PGS filter integrates resonators, signal traces, and ground connections into one unified structure that provides common-mode interference suppression equivalent to multiple surface-mounted filters, thereby reducing PCB space consumption while maintaining interference rejection performance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patterned ground structure filter serves multiple functions simultaneously: it acts as a common-mode filter, provides signal routing, establishes ground references, and creates resonant cancellation effects. This multi-functionality eliminates the need for separate surface-mounted filters, reducing both PCB space and device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-generated harmful factors

If multiple surface-mounted filters are used to reduce EMI radiation, then EMI suppression is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
ImproveEMI radiationVSAvoidfilter structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges EMI suppression functionality into the fundamental ground structure itself. The patterned ground structure integrates EMI filtering, signal routing, and grounding into a single design, eliminating the need for separate EMI filters and reducing overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the potentially harmful common-mode currents into beneficial resonant effects. By designing resonators with specific dimensions and configurations, the common-mode currents are transformed into resonant frequencies that create electromagnetic fields opposing the harmful radiation, thereby converting EMI problems into EMI solutions

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-generated harmful factors

If differential signal paths are made identical to achieve perfect field cancellation, then EMI radiation is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
ImproveEMI radiationVSAvoidsignal path matching
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent intentionally introduces controlled asymmetry through resonator design. Rather than requiring perfectly symmetric signal paths, the resonators are designed with specific asymmetric dimensions and configurations that create targeted electromagnetic fields for cancellation, reducing the stringency of manufacturing precision requirements while maintaining EMI suppression effectiveness

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent uses parameter optimization of resonator dimensions, positions, and geometries to achieve EMI cancellation. By carefully selecting resonator parameters such as length, width, and spacing, the system achieves effective field cancellation without requiring perfect symmetry, thereby relaxing manufacturing precision constraints

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

PGS filters offer improved interference signal rejection and reduced EMI radiation, allowing for higher frequency operation with lower voltage requirements, while maintaining signal integrity and reducing the need for multiple filters, thus optimizing PCB space and cost.

Implementation Method 1

The resonator has an L-shape with a first dimension and a second dimension in a plane of the printed circuit board... providing deeper notch suppression of common-mode interference

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

A portion of the signal trace is situated over the resonator and separated by a distance from the resonator by a dielectric material

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10244618B2Patterned ground structure filter designs with improved performance
Publication Date: 2019.03.26 WESTERN DIGITAL TECHNOLOGIES INC
  • US10244618B2 patent drawing
  • US10244618B2 patent drawing
  • US10244618B2 patent drawing

AI summary

Disclosed herein are printed circuit boards (PCBs) with patterned ground structure filters and data storage devices comprising such PCBs. Each PCB comprises a resonator having an L-shape or a zig-zag shape in a plane of the printed circuit board and at least one signal trace. The resonator has a first dimension and a second dimension in the plane of the printed circuit board. A portion of the at least one signal trace is situated over the resonator and is separated by a distance from the resonator by a dielectric material. In some embodiments, at least part of the portion of the at least one signal trace extends in a same direction as the first dimension (in the case of an L-shaped resonator) or tracks the zig-zag shape of the resonator (in the case of a zig-zag-shaped resonator).