pH-Modified WS-ODSO Compositions for DSO Waste Valorization

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Solution Overview

Problem

There is a need for an efficient and economical process to treat large volumes of disulfide oil (DSO) by-products and their derivatives to modify their properties for environmentally acceptable disposal and enhance their value, as they are often disposed of due to their foul smell and higher sulfur content, which poses handling and regulatory challenges.

Innovation Solution

A pH-modified water-soluble oxidized disulfide oil (WS-ODSO) composition is created by mixing WS-ODSO compounds with an alkaline agent, adjusting the pH to a higher level, which can be neutralized, deacidified, or basified, reducing acidity or increasing basicity, and is used as a component in synthesis processes, including zeolitic materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If DSO compounds are disposed of due to foul smell and higher sulfur content, then environmental compliance is improved, but resource utilization is worsened

Engineering Contradiction:
Improvefoul smell and sulfur contentVSAvoidDSO compounds
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The patent converts the harmful acidic properties of DSO compounds into beneficial characteristics by neutralizing the acid to create a pH-modified composition. This transformed product can be used as a reagent in synthesis processes, converting what was previously considered waste into a valuable chemical resource.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent fundamentally changes the pH parameter of the DSO compounds from acidic to neutral or basic conditions through neutralization with alkaline agents. This parameter modification transforms the chemical properties, enabling the modified composition to serve as a useful reagent in various synthesis applications.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If large volumes of DSO by-products are treated, then environmental impact is reduced, but processing complexity is worsened

Engineering Contradiction:
ImproveDSO by-productsVSAvoidprocessing process
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent employs a straightforward neutralization process where alkaline agents are added to DSO compounds to adjust pH. This simple self-service approach transforms the waste material without requiring complex processing equipment or multi-step operations, making it feasible to handle large volumes efficiently.

Inventive Principle:
Principle #25Self-service

3Loss of substance

If DSO compounds are utilized as reagents in synthesis processes, then resource value is improved, but pH control requirements are worsened

Engineering Contradiction:
ImproveDSO derivativesVSAvoidpH control
Core Design Contradiction:
Loss of substanceVSManufacturing precision

Solution Approach 1:

The patent performs pH modification as a preliminary step before using the DSO derivatives in synthesis processes. By pre-neutralizing the acid and adjusting the pH to appropriate levels beforehand, the subsequent synthesis processes can proceed with standard pH control requirements, avoiding the need for complex real-time pH management.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pH-modified WS-ODSO composition reduces waste, minimizes water and reagent usage, and enhances the value of DSO derivatives by utilizing them as reagents in synthesis processes, thereby simplifying disposal and reducing environmental impact.

Implementation Method 1

mixing WS-ODSO compounds with an alkaline agent, adjusting the pH to a higher level, which can be neutralized, deacidified, or basified

Methodology Applied
Scientific EffectNeutralization: Chemical Bonding

Data Source

PatentUS12435279B2pH-modified water-soluble oxidized disulfide oil compositions
Publication Date: 2025.10.07 SAUDI ARABIAN OIL CO
  • US12435279B2 patent drawing
  • US12435279B2 patent drawing
  • US12435279B2 patent drawing

AI summary

A composition of matter is provided including one or more water-soluble oxidized disulfide oil (WS-ODSO) compounds or mixture of compounds, and an effective amount of an alkaline agent. The composition is a pH-modified, that is, deacidified, neutralized or basified, WS-ODSO composition. The pH-modified WS-ODSO composition can be used as a component in synthesis of materials such as zeolitic materials.