pH-Sensitive Plug Assemblies for Downhole Fluid Detection

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Solution Overview

Problem

Existing downhole fluid detection techniques in wellbore operations are complex and require specialized telemetry, such as electromagnetic pulses and fiber optics, which increase operational costs and complexity, and often necessitate the use of tracers to accurately monitor fluid presence and flow rates.

Innovation Solution

A method utilizing pH-sensitive materials and plug assemblies within the wellbore casing to detect fluids based on pH levels, eliminating the need for specialized telemetry by creating pressure spikes that indicate fluid presence and flow direction, allowing for accurate and sensitive remote sensing without tracers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specialized telemetry (electromagnetic pulses and fiber optics) is used for downhole fluid detection, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefluid detection accuracyVSAvoidtelemetry system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the detection function from complex telemetry systems and implements it through simple pH-sensitive materials that change color in response to fluid pH. This eliminates the need for electromagnetic pulses and fiber optics while maintaining detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses inexpensive pH-sensitive materials (such as color-changing indicators) that can be easily deployed in the wellbore and discarded after use, replacing expensive and complex telemetry equipment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If specialized telemetry systems are deployed for downhole detection, then measurement precision is improved, but operational costs increase

Engineering Contradiction:
Improvefluid detection accuracyVSAvoidoperational cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive pH-sensitive materials that can be manufactured at low cost and deployed as simple indicators, dramatically reducing operational expenses compared to specialized telemetry systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The pH-sensitive materials automatically detect fluid presence and pH levels without requiring external power sources, control systems, or complex instrumentation, eliminating operational costs associated with telemetry equipment.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If tracers are used to detect fluid presence and flow rates, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow monitoring accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses pH-sensitive materials that undergo color changes in response to fluid pH, providing visual indication of fluid presence and characteristics without requiring tracer substances or complex detection instrumentation.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The pH-sensitive materials inherently respond to fluid conditions through their chemical properties, eliminating the need for external tracers and complex monitoring systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces operational costs, simplifies fluid detection, and provides accurate monitoring of fluid treatment in subterranean formations, making it suitable for reverse cementing and other critical operations by leveraging inherent fluid properties.

Implementation Method 1

the casing comprises at least one plug assembly comprising a plug, wherein the plug assembly is in slidable connection to the inside wall of the casing, wherein the plug assembly is stationary in the absence of the fluid having the pH, and wherein the plug assembly comprises a pH-sensitive material that is selectively reactive to the fluid having the pH

Methodology Applied
Scientific EffectpH sensitivity:

Data Source

PatentUS10598005B2pH-sensitive chemicals for downhole fluid sensing and communication with the surface
Publication Date: 2020.03.24 HALLIBURTON ENERGY SERVICES INC
  • US10598005B2 patent drawing
  • US10598005B2 patent drawing
  • US10598005B2 patent drawing

AI summary

A method and system for treating a subterranean formation involves detecting the displacement and position of a downhole fluid having a pH through the fluids reaction with a pH-sensitive material, mobilizing a plug assembly comprising the material to contact one or more constrictions in a wellbore casing.