Phacoemulsification Handpiece Mode Switching via Vacuum Feedback

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Solution Overview

Problem

Current ocular surgical instrument systems lack automated or semi-automated capabilities to switch between longitudinal and transversal modes during phacoemulsification procedures, requiring surgeons to manually change modes, which can reduce efficiency and increase the risk of complications such as heat introduction and particle repulsion.

Innovation Solution

A method and apparatus for controlling an ultrasonically driven handpiece that dynamically adjusts operational parameters based on sensed ocular surgical parameters, allowing for automatic or semi-automatic switching between tip displacement modes, such as longitudinal and transversal modes, using a sensing device and controller connected to the handpiece, and enabling mode switching based on conditions like vacuum pressure or user input via a foot pedal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual mode switching is used between longitudinal and transversal modes, then the surgeon has control over operation modes, but surgical efficiency is reduced and the risk of complications increases

Engineering Contradiction:
Improvemode switching controlVSAvoidsurgical efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system automatically switches between longitudinal and transversal cutting modes based on real-time vacuum sensor feedback without requiring manual surgeon intervention. The controller monitors vacuum levels and autonomously adjusts handpiece operation mode, allowing the system to serve itself and eliminating the inefficiency of manual mode switching during surgery.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs a feedback mechanism where vacuum sensors continuously monitor surgical conditions and transmit data to the controller. Based on this real-time feedback, the controller automatically adjusts between cutting modes, creating a closed-loop control system that responds dynamically to surgical conditions without manual input.

Inventive Principle:
Principle #23Feedback

2Reliability

If manual mode switching is required during surgery, then the surgeon can adjust operational parameters, but the procedure time increases and complications such as heat introduction and particle repulsion may occur

Engineering Contradiction:
Improvesurgical safetyVSAvoidprocedure time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The automatic mode switching system ensures continuous optimal cutting action by seamlessly transitioning between longitudinal and transversal modes based on real-time vacuum feedback. This eliminates interruptions and delays associated with manual mode switching, maintaining continuous effective cutting throughout the surgical procedure and reducing overall procedure time.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system dynamically adjusts between different cutting modes in real-time based on changing surgical conditions detected by vacuum sensors. This dynamic adaptation allows the system to respond instantly to varying tissue densities and cutting resistance, maintaining optimal performance throughout the procedure without manual intervention.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a single cutting mode is used throughout the procedure, then the system is simpler to operate, but cutting efficiency is reduced under varying surgical conditions

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidcutting efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The cutting procedure is segmented into different operational phases, with the system automatically selecting between longitudinal and transversal cutting modes based on real-time vacuum feedback. This segmentation allows each cutting mode to be optimized for specific surgical conditions, improving overall cutting efficiency while maintaining operational simplicity through automated mode selection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes operational parameters, specifically the cutting mode, based on real-time vacuum level detection. By automatically adjusting this critical parameter in response to changing surgical conditions, the system maintains high cutting efficiency throughout the procedure without requiring complex manual parameter adjustments from the surgeon.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If automated mode switching is implemented, then surgical efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvesurgical efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The controller is designed to perform multiple functions: it manages both longitudinal and transversal cutting modes, processes vacuum sensor data, and automatically adjusts operational parameters. This multi-functionality consolidates what could be separate complex systems into a single integrated control unit, improving surgical efficiency while managing device complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system replaces manual mechanical mode switching with an automated electronic control system that uses vacuum sensor feedback. This substitution eliminates the need for physical mode switching mechanisms and manual surgeon actions, achieving higher surgical efficiency through electronic automation while keeping the overall device complexity manageable through sensor-based control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances surgical efficiency by allowing for real-time adjustments in tip displacement modes, reducing the need for manual mode switching, minimizing heat introduction, and improving followability of the phaco tip, thereby enhancing the safety and effectiveness of the surgical procedure.

Implementation Method 1

measuring an ocular surgical related parameter

Methodology Applied
Scientific EffectVacuum pressure sensing:

Implementation Method 2

ultrasonically driven handpiece

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS11911315B2System and method for controlling a transverse phacoemulsification system using sensed data
Publication Date: 2024.02.27 JOHNSON & JOHNSON SURGICAL VISION INC
  • US11911315B2 patent drawing
  • US11911315B2 patent drawing
  • US11911315B2 patent drawing

AI summary

A method and system for use in an ocular surgical procedure is provided. The design includes a handpiece having an ultrasonically vibrating tip operational within a plurality of operating modes including a first operating mode and a sensing device, such as a vacuum pressure sensor. A controller is connected to the handpiece and sensing device and is configured to receive data from the sensing device and adjust at least one operational parameter (time/duty cycle of operation, power during operation) associated with the first operating mode and adjust at least one parameter associated with another operating mode based on the data received from the sensing device. Operational modes may include multiple longitudinal or non-longitudinal modes (torsional, transversal, etc.) or combinations of longitudinal and/or non-longitudinal modes.