Ultrasonic Phaco Handpiece Phase Measurement Circuit

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Solution Overview

Problem

Conventional phacoemulsification systems face challenges in maintaining optimal power transfer efficiency due to variations in phase angle caused by changes in load during surgery, requiring precise measurement and adjustment of the phase angle between voltage and current to ensure consistent energy transfer.

Innovation Solution

A method and system for determining the phase relationship between the voltage and current of a piezoelectric phacoemulsification handpiece using a master clock to correlate a reference amplitude component with a point in time, determining a phase count, and resetting the clock upon completion of a phase measurement, eliminating the need for integrators and A/D converters and reducing calibration requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional phase measurement methods using integrators and A/D converters are used, then phase angle can be measured, but device complexity increases and calibration requirements increase

Engineering Contradiction:
Improvephase angle measurementVSAvoidhardware complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the unnecessary integrators and A/D converters from the phase measurement system. By directly measuring the phase angle between voltage and current signals using simplified circuitry, the system removes complex components while maintaining measurement capability, thereby reducing device complexity without sacrificing measurement precision.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the conventional electronic measurement system (integrators and A/D converters) with a simplified electrical measurement approach using direct signal comparison and phase detection circuitry. This substitution eliminates mechanical and complex electronic components, reducing overall system complexity while achieving accurate phase measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If conventional phase measurement methods are used, then phase angle can be determined, but manufacturing precision requirements increase due to calibration needs

Engineering Contradiction:
Improvephase angle measurementVSAvoidcalibration precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent removes the calibration-dependent components (integrators and A/D converters) from the measurement system. By using direct phase comparison methods that do not require integration or digital conversion, the system eliminates the need for precise calibration procedures, thereby reducing manufacturing precision requirements while maintaining measurement accuracy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The measurement system is designed to be self-calibrating or calibration-free by using direct signal comparison techniques. The system automatically determines phase angle without requiring external calibration standards or procedures, making the manufacturing process less demanding while ensuring consistent measurement precision.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If phase angle variations are not compensated, then system operation is simpler, but power transfer efficiency decreases

Engineering Contradiction:
Improvesystem operationVSAvoidpower transfer efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism that continuously monitors the phase angle between voltage and current signals and uses this information to adjust the operating frequency or impedance matching. This feedback loop automatically compensates for phase variations caused by load changes, maintaining optimal power transfer efficiency without requiring complex manual intervention, thus balancing ease of operation with energy efficiency.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides precise, real-time phase measurement independent of operating frequency, reducing component variations and improving power control efficiency, reliability, and scalability by eliminating the need for additional hardware and calibration.

Implementation Method 1

The hollow needle 15 is generally driven or excited by an applied AC voltage creating a piezoelectric effect in crystals

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

correlating a reference amplitude component of the digital representation with a point in time using a master clock

Methodology Applied
Scientific EffectClock signal timing:

Data Source

PatentEP2750807B1Systems and methods for ultrasonic power measurement and control of phacoemulsification systems
Publication Date: 2020.09.30 JOHNSON & JOHNSON SURGICAL VISION INC
  • EP2750807B1 patent drawingFigure 1a
  • EP2750807B1 patent drawingFigure 1b
  • EP2750807B1 patent drawingFigure 2~3

AI summary

In one embodiment, a method for determining the voltage current phase relationship of a piezoelectric phacoemulsification handpiece generally includes the steps of obtaining an analog AC voltage signal corresponding to the operating AC voltage of a piezoelectric handpiece along with an analog AC current signal corresponding to the operating AC current of the piezoelectric handpiece. Using reference detection circuits, a digital voltage signal and a digital current signal is produced. A synchronous sample clock is taken that has a frequency that is 2N times faster than the frequency of the operating ultrasonic handpiece (i.e., driving frequency), where N is the number of digital bits allocated to the sample clock.. This clock measures the time between onsets of a voltage and current cycle. This time value equates to the phase time delta between the two signals. Dividing the synchronous sample clock to obtain the driving frequency ensures the signals are synchronous. Further dividing the end count value into 360° results in the phase shift between the two signals in degrees that is independent of the operating frequency.