Phaco Probe Resonance Sensing With Magnetic Feedback

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Solution Overview

Problem

Existing phacoemulsification systems face challenges in efficiently maintaining the vibration amplitude and direction of the needle due to changes in mechanical load and temperature, leading to reduced efficiency and potential eye damage or discomfort.

Innovation Solution

The system employs a phacoemulsification probe with a piezoelectric crystal and magnetic-field components, including generators and sensors, to measure and adaptively adjust the drive signal frequency for resonant vibration, and uses multiple piezoelectric crystals driven in independent modes to minimize interaction and maintain optimal vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single piezoelectric crystal is used to vibrate the needle, then the device structure is simple, but the vibration amplitude and direction cannot be precisely controlled under changing mechanical load and temperature

Engineering Contradiction:
Improvedevice structureVSAvoidvibration amplitude and direction control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The single piezoelectric crystal is divided into multiple independent piezoelectric crystals (first and second crystals), each capable of being driven in independent vibration modes. This segmentation allows precise control of vibration amplitude and direction by independently adjusting the drive signals to each crystal, resolving the contradiction between structural simplicity and control precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the drive signal frequency and phase for each piezoelectric crystal based on real-time detection of needle vibration characteristics. This dynamic adaptation enables precise maintenance of vibration amplitude and direction despite changes in mechanical load and temperature, achieving high control precision without excessive structural complexity.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the drive signal frequency is not adaptively adjusted, then the system operation is simple, but resonance cannot be maintained leading to reduced efficiency and potential damage

Engineering Contradiction:
Improvesystem operationVSAvoidresonance maintenance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A feedback mechanism is implemented where magnetic sensors detect the actual vibration frequency and amplitude of the needle, and this information is used to adaptively adjust the drive signal frequency. This closed-loop feedback ensures continuous resonance maintenance and reliable operation, preventing efficiency loss and potential damage while keeping the operational interface simple.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment of the drive signal frequency based on real-time vibration detection, automatically maintaining resonance conditions without requiring manual intervention. This self-service capability ensures reliable resonance maintenance while preserving simple system operation.

Inventive Principle:
Principle #25Self-service

3Device complexity

If magnetic field components are not used for sensing, then the device structure is simpler, but vibration measurement precision is insufficient for adaptive control

Engineering Contradiction:
Improvesensing system structureVSAvoidvibration measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Mechanical vibration sensors are replaced with magnetic field-based sensing components. Magnetic sensors detect vibration-induced changes in magnetic flux, providing high-precision measurement of needle vibration characteristics. This substitution achieves superior measurement precision while maintaining relatively simple device structure through non-contact sensing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures continuous resonance and efficient needle vibration, reducing heat-related damage and improving surgical precision by accurately controlling amplitude and direction, enhancing the phacoemulsification process.

Implementation Method 1

a piezoelectric crystal configured to vibrate in response to a drive signal

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

one or more magnetic-field generators configured to generate a magnetic field... causing the magnetic-field sensors to output signals indicative of the vibration

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

one or more magnetic-field sensors configured to sense the magnetic field

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Implementation Method 4

The processor is configured to adaptively adjust a frequency of the drive signal so as to vibrate the needle at a resonant frequency of the piezoelectric crystal

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12472094B2Phacoemulsification probe comprising magnetic sensors and/or multiple independent piezoelectric vibrators
Publication Date: 2025.11.18 JOHNSON & JOHNSON SURGICAL VISION INC
  • US12472094B2 patent drawing
  • US12472094B2 patent drawing
  • US12472094B2 patent drawing

AI summary

A phacoemulsification device includes a phacoemulsification probe and a processor. The phacoemulsification probe includes a piezoelectric crystal configured to vibrate in response to a drive signal, a needle configured to be inserted into a lens capsule of an eye and to be vibrated by the piezoelectric crystal, and a set of magnetic-field components. The set includes (i) one or more magnetic-field generators configured to generate a magnetic field, and (ii) one or more magnetic-field sensors configured to sense the magnetic field. At least one of the magnetic-field components is coupled to vibrate with the needle and at least one other of the magnetic-field components is isolated from vibration of the needle, thereby causing the magnetic-field sensors to output signals indicative of the vibration. The processor is configured to adaptively adjust a frequency of the drive signal so as to vibrate the needle at a resonant frequency of the piezoelectric crystal.