Aperiodic Pulse Control for Phacoemulsification

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Solution Overview

Problem

Current phacoemulsification techniques face challenges in efficiently breaking down and aspirating lens particles with varying hardness using high energy input, which can lead to corneal burning and increased operation time due to temperature issues and kinetic energy conversion of vibration energy.

Innovation Solution

An ophthalmic surgical pulse control device generates pulses with an aperiodic sequence of durations and pauses, optimizing energy input to effectively break down both small and large lens particles with minimal energy, preventing local heating and ensuring efficient aspiration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high energy input with large amplitude needle oscillation is used to generate lens particles quickly, then particle generation speed is improved, but temperature increases causing corneal burning and pushing particles away from needle tip

Engineering Contradiction:
Improveparticle generation speedVSAvoidtemperature in vicinity of needle
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent applies periodic pulsed ultrasonic action instead of continuous high-energy oscillation. The needle delivers short bursts of ultrasonic energy followed by pause periods, allowing heat dissipation during intervals. This periodic on-off cycling maintains particle generation effectiveness while preventing excessive temperature buildup that would cause corneal burning and particle ejection.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent dynamically adjusts the amplitude and duration of needle oscillation during the procedure. Rather than maintaining constant high amplitude, the system varies the oscillation parameters in real-time based on tissue response and temperature considerations, optimizing particle generation while minimizing thermal damage to surrounding corneal tissue.

Inventive Principle:
Principle #15Dynamics

2Temperature

If low ultrasonic energy is used to avoid temperature increase, then corneal burning is prevented, but operation time significantly increases and large hard particles cannot be crushed

Engineering Contradiction:
Improvetemperature in eyeVSAvoidoperation duration
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The pulsed ultrasonic delivery system allows accumulation of therapeutic effect over time while limiting peak temperature. By delivering multiple short energy bursts with cooling intervals, the system achieves effective lens particle generation and large particle fragmentation without sustained high temperatures, thus preventing corneal burning while maintaining reasonable operation time.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the temporal parameters of ultrasonic energy delivery by introducing pulse duration, pulse interval, and duty cycle variations. This parameter modulation enables the system to deliver sufficient total energy for crushing large hard particles while distributing it over time to prevent excessive temperature rise, resolving the contradiction between effective particle generation and thermal safety.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If repetitive pulse patterns are used for consistent energy delivery, then control simplicity is improved, but standing waves form causing local heating and reducing effectiveness on particles with varying hardness

Engineering Contradiction:
Improvecontrol simplicityVSAvoidlocal heating from standing waves
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent introduces asymmetry and variability into the pulse pattern by varying pulse duration, interval, and amplitude between successive pulses rather than using identical repetitive patterns. This irregular pulsing prevents the formation of standing waves that would cause localized heating, while still maintaining straightforward device operation through automated control algorithms that manage the variable parameters.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables efficient emulsification and aspiration of lens particles with reduced energy input and shorter operation times, minimizing corneal heating and accommodating lenses of different hardness levels.

Implementation Method 1

a thin needle is inserted into the diseased lens and vibrated with ultrasound. The vibrating needle emulsifies the lens in its immediate vicinity

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Implementation Method 2

generate pulses with a pulse duration during an on-time of the pulse generator with a pulse duration in which the needle of a phacoemulsification handpiece oscillates essentially in resonance

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

the resulting lens fragments can be aspirated through a line by a pump

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP2760399B1Ophthalmic surgical pulse control device
Publication Date: 2016.12.07 CARL ZEISS MEDITEC AG
  • EP2760399B1 patent drawingFigure 1~2
  • EP2760399B1 patent drawingFigure 3
  • EP2760399B1 patent drawingFigure 4

AI summary

The device relates to an ophthalmic surgical pulse control device comprising a pulse generator which is set up to generate, for a switch-on duration of the pulse generator, pulses having a pulse duration in which the needle of a phacoemulsification tool holder oscillates substantially in resonance, and which is set up to generate during a switch-on duration of the pulse generator, pulse pauses having a pulse duration in which the needle oscillates only minimally or not at all, wherein a pulse followed by a pulse pause forms a pulse packet having a pulse packet duration, wherein the pulse generator is set up to generate immediately successive pulse packets, wherein the sequence of the amounts of the pulse duration and the pulse pause duration of successive pulse packets has an aperiodic sequence throughout the entire switch-on duration.