Phacoemulsification Irrigation Control via Flow Difference Feedback

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The challenge in phacoemulsification surgery is maintaining intraocular pressure (IOP) by accurately adjusting irrigation fluid flow to compensate for unpredictable fluid leakage through surgical incisions, which can lead to either under-pressure or over-pressure in the eye, potentially causing trauma.

Innovation Solution

A phacoemulsification system with a feedback loop that adjusts irrigation fluid flow based on the difference between irrigation and aspiration flows, using control parameters determined from an average over a preceding time period to gradually adapt to fluid leakage, employing a PID controller for precise regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If irrigation flow is set to compensate for maximum leakage, then fluid loss through incision is compensated, but intraocular pressure becomes excessively high (70 mm Hg)

Engineering Contradiction:
Improvefluid loss compensationVSAvoidintraocular pressure
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The system continuously monitors the difference between irrigation fluid flow and aspiration flow, using this feedback to dynamically adjust irrigation parameters. The controller calculates the discrepancy in real-time and modifies irrigation flow accordingly, replacing static maximum-compensation settings with adaptive feedback control that responds to actual surgical conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The irrigation flow rate transitions from a fixed static value to a dynamic parameter that continuously adapts based on real-time flow measurements. The system adjusts irrigation flow dynamically during the procedure to match actual fluid loss, enabling responsive control that accommodates varying surgical conditions without manual intervention.

Inventive Principle:
Principle #15Dynamics

2Stress or pressure

If irrigation flow is reduced for procedures with lower leakage, then intraocular pressure decreases to safer levels, but fluid loss through incision may not be adequately compensated

Engineering Contradiction:
Improveintraocular pressureVSAvoidfluid loss compensation
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The controller continuously monitors the difference between irrigation and aspiration flows, using this feedback to determine when to reduce irrigation parameters. When the measured flow difference indicates low actual leakage, the system automatically reduces irrigation flow to appropriate levels, ensuring pressure safety while maintaining adequate compensation for the actual fluid loss occurring at that moment.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes irrigation flow parameters dynamically based on measured conditions. Instead of maintaining a fixed high flow rate, the controller adjusts irrigation parameters upward or downward according to the measured discrepancy between irrigation and aspiration flows, optimizing both pressure safety and fluid compensation for each procedural phase.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If irrigation flow is rapidly adjusted to compensate for leakage changes, then fluid loss compensation responds quickly, but large rapid changes in irrigation flow may cause trauma

Engineering Contradiction:
Improveresponse speed to leakage changesVSAvoideye trauma from rapid flow changes
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system implements gradual parameter adjustment that cushions against abrupt changes. When flow discrepancy indicates a need for adjustment, the controller increases or decreases irrigation parameters progressively over time rather than making sudden large changes, preventing traumatic effects while still responding to leakage changes. This cushioning approach protects the eye from rapid flow transitions.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The controller adjusts irrigation parameters in gradual periodic increments rather than single large changes. By implementing stepwise adjustments over multiple time intervals, the system achieves responsive compensation for leakage changes while distributing the adjustment burden across multiple smaller changes, preventing any single traumatic flow transition.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains safe intraocular pressure by preventing large and rapid changes in irrigation fluid flow, achieving stable IOP around 27 mm Hg compared to the common 70 mm Hg when compensating for maximum leakage, thereby reducing the risk of eye trauma.

Implementation Method 1

The tip of the needle vibrates at ultrasonic frequency to sculpt and emulsify the cataract

Methodology Applied
Scientific EffectUltrasonic vibration: Ultrasonic Vibration

Data Source

PatentUS20250205082A1Control of Irrigation in a Phacoemulsification System
Publication Date: 2025.06.26 JOHNSON & JOHNSON SURGICAL VISION INC
  • US20250205082A1 patent drawing
  • US20250205082A1 patent drawing
  • US20250205082A1 patent drawing

AI summary

A phacoemulsification system includes a handpiece, an irrigation module, an aspiration module, circuitry, and a processor. The handpiece includes a piezoelectric element and a needle. The needle is configured to be inserted into an eye and to be vibrated by the piezoelectric element to emulsify a lens of the eye. The irrigation module is configured to supply a flow of irrigation fluid to the eye based on respective values of at least one control parameter. The aspiration module is configured for aspiration of material from the eye. The circuitry is configured to determine a difference between the flow of irrigation fluid to the eye and an aspiration flow of the material from the eye. The processor is configured to set respective values of the at least one control parameter based on the determined difference and to provide the control parameter value(s) to the irrigation module.