Phantom Insert Alignment for Radiation QA Precision

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional quality assurance mechanisms for radiation treatment delivery systems are time-consuming and prone to human error, as they rely on silver loaded gel capsules or photographic film inserts that are difficult to insert, extract, and align, making precise alignment and calibration of radiation sources challenging.

Innovation Solution

A quality assurance marker system that includes film inserts passing through a target within an anthropomorphic phantom, allowing for precise alignment and calibration validation through exposure images, enabling three-dimensional translational and rotational alignment validation, and using radiochromic film for dose analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional QA markers (silver loaded gel capsules or photographic film inserts) are used, then radiation dose distribution information can be stored, but the process is time-consuming and prone to human error due to difficulty in insertion, extraction, and alignment

Engineering Contradiction:
Improvealignment precisionVSAvoidQA process time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The QA marker is segmented into multiple components: a housing with front and rear walls, a target assembly that can be independently positioned, and film inserts that are pre-aligned with the target. This segmentation allows each component to be optimized independently and assembled with precise alignment features, eliminating the time-consuming manual alignment required by conventional markers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The film inserts are pre-aligned with the target assembly during manufacturing, and the target assembly is pre-positioned within the housing using alignment features such as grooves and protrusions. This preliminary alignment eliminates the need for time-consuming manual alignment during the QA process, reducing both time and potential for human error.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional QA markers are used, then radiation dose information can be captured, but insertion and extraction are difficult and prone to human error

Engineering Contradiction:
Improvealignment reliabilityVSAvoidinsertion and extraction ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The QA marker is divided into separable components (housing, target assembly, film inserts) that can be independently handled. The target assembly can be removed from the housing to facilitate easy insertion and extraction of film inserts, while alignment features ensure reliable repositioning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Alignment features such as grooves, protrusions, and registration marks act as intermediaries that guide the film inserts into correct positions relative to the target assembly and housing. These intermediary structures ensure reliable alignment without requiring precise manual manipulation, reducing operational difficulty and error potential.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If photographic film inserts are used in conventional QA markers, then dose distribution can be recorded, but alignment with the housing is difficult

Engineering Contradiction:
Improvefilm-to-target alignmentVSAvoidalignment mechanism complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The alignment system is segmented into discrete features: grooves in the housing, protrusions on the target assembly, and corresponding alignment marks on the film inserts. Each feature is simple in itself, but their combination provides precise alignment without requiring complex mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The alignment features are designed to automatically guide the film inserts into correct positions relative to the target assembly during insertion. The grooves and protrusions self-align the components without requiring external alignment tools or complex adjustment mechanisms, reducing overall device complexity while maintaining precision.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient and accurate alignment and calibration validation of radiation treatment delivery systems, reducing the risk of misalignment and improving the precision of radiation dose delivery, thereby enhancing patient safety.

Implementation Method 1

photographic film inserts that can store readable information about the distribution of the radiation dose delivered to the QA marker

Methodology Applied
Scientific EffectRadiochromic film exposure: Photography

Data Source

PatentUS7594753B2Phantom insert for quality assurance
Publication Date: 2009.09.29 ACCURAY LLC
  • US7594753B2 patent drawing
  • US7594753B2 patent drawing
  • US7594753B2 patent drawing

AI summary

An apparatus for performing quality assurance on a radiation treatment delivery system includes a housing, a target region, and alignment protrusions. The housing is penetrable by a radiation beam of a radiation source of the radiation treatment delivery system and translucent to an image guidance system of the radiation treatment delivery system. The target region is disposed within the housing and contrasts with the housing when imaged by the image guidance system. The alignment protrusions are disposed on the housing for aligning a film insert relative to the target region.