Pharmaceutical Moisture Detection Using Resonance Frequency Shifts
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Solution Overview
Problem
Drying processes in pharmaceutical product manufacturing significantly impact quality and cost, necessitating an efficient and non-destructive method to determine moisture content for optimizing production.
Innovation Solution
A method and system using electromagnetic waves to measure moisture content by detecting shifts in resonance frequency, integrated into the production line, allowing for continuous monitoring and adjustment of drying parameters.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If drying time is extended to achieve desired moisture levels, then product quality is improved, but production time and costs increase
Solution Approach 1:
The resonator system performs preliminary measurement of moisture content before and during drying processes, allowing optimization of drying time by predicting when target moisture levels will be achieved, thus reducing unnecessary drying time while ensuring quality
Solution Approach 2:
The system continuously monitors moisture content using resonator measurements and provides feedback to control the drying process, enabling dynamic adjustment of drying parameters to achieve optimal moisture levels with minimal drying time
2Measurement precision
If traditional moisture measurement methods are used, then moisture content can be determined, but the products are destroyed or altered
Solution Approach 1:
The patent replaces destructive mechanical or chemical measurement methods with electromagnetic resonance measurement, which non-invasively determines moisture content by measuring the resonant frequency of the product in an electromagnetic field, thus preserving product integrity
Solution Approach 2:
The system measures moisture content by detecting changes in electromagnetic resonance parameters (frequency, amplitude) of the product, which change with moisture content but do not alter or destroy the product structure
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables precise control of drying processes to achieve desired moisture levels, improving product quality and reducing production time and costs.
Implementation Method 1
measuring a signal response based on an influence of the pharmaceutical product on the emitted signal... measure a shift of a resonance frequency, particularly caused by the presence of the pharmaceutical product
Implementation Method 2
measuring a signal response based on an influence of the pharmaceutical product on the emitted signal, particularly due to the dielectric properties of the pharmaceutical product
Data Source
AI summary
The invention relates to a method for determining the moisture content of a pharmaceutical product comprising the steps of emitting a signal into the pharmaceutical product; and measuring a signal response based on an influence of the pharmaceutical product on the signal. Further, the invention relates to a method and system for producing a pharmaceutical product as well as to a system (10) for determining the moisture content of a pharmaceutical product.


