Phase Angle Compensation Circuit for Unity Power Factor

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Solution Overview

Problem

Existing methods for correcting non-unity power factor in AC supply lines are costly and inefficient, as they fail to consistently maintain unity power factor due to the presence of reactive and non-linear loads, leading to increased current demand and reduced efficiency in power distribution.

Innovation Solution

A phase angle compensation circuit that dynamically synthesizes RC networks across the load using a higher frequency switching method, modeling the load as a linear resistance or capacitance to match impedance with the source, thereby reducing losses and optimizing power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If capacitor banks are used for power factor correction at consumer premises, then power factor correction is provided, but the method is expensive to implement and does not provide consistent unity power factor

Engineering Contradiction:
Improveconsistency of unity power factorVSAvoidimplementation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies dynamics by switching capacitor banks in and out of the circuit based on real-time phase angle measurements. Instead of using a single fixed capacitor bank, the system dynamically connects different capacitor steps (S1, S2, S3, S4) to maintain unity power factor under varying load conditions, thereby providing consistent correction while using smaller, more cost-effective capacitor units.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the parameter of capacitance value by selecting different capacitor bank configurations. The controller measures the phase angle and switches between different capacitor steps (ranging from 0.5 to 5.0 in the embodiments) to match the varying reactive power demands, achieving consistent unity power factor correction at lower cost.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If synchronous condensers are used for power factor correction at distribution points, then power factor correction is provided, but the load still presents an inductive load which is not fully compensated resulting in non-unity power factor

Engineering Contradiction:
Improvepower factor correction effectivenessVSAvoidcomplexity of correction system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system applies self-service by using the existing inductive load itself as the correction mechanism. By switching capacitor banks across the consumer line in a controlled manner, the system makes the load serve its own correction needs, eliminating the requirement for separate synchronous condensers or complex correction equipment at distribution points.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller performs periodic phase angle measurements and switches capacitor banks in periodic cycles to maintain unity power factor. This periodic control action continuously adjusts the compensation level to match varying load conditions, achieving reliable correction without complex hardware.

Inventive Principle:
Principle #19Periodic action

3Power

If a non-zero phase angle supply is used, then power is transmitted to the load, but a higher current is required for the same wattage forcing the use of supply lines with greater current capacity which cost more to provide

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidenergy loss due to higher current
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system applies feedback by continuously measuring the phase angle between voltage and current, comparing it to the desired unity power factor condition, and adjusting the capacitor bank switching accordingly. This closed-loop control ensures that the phase angle is maintained at zero, maximizing power transfer efficiency and minimizing energy losses.

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If capacitor banks are floated across the consumer line based on expected load or prevailing power factor, then power factor correction is provided, but the correction is not variable and does not necessarily provide consistent unity power factor

Engineering Contradiction:
Improveadaptability to varying load conditionsVSAvoidcomplexity of control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses feedback control by measuring the actual phase angle in real-time and switching capacitor banks based on the measured conditions rather than predetermined settings. The controller compares the measured phase angle with the desired unity power factor and adjusts the capacitor configuration accordingly, providing adaptive correction that automatically responds to varying load conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP2115547B1Switching technique for efficient electrical power utilization
Publication Date: 2021.08.11 ADVANCED ENVIRONMENTAL TECHNOLOGIES LTD
  • EP2115547B1 patent drawingFigure 1
  • EP2115547B1 patent drawingFigure 2~3
  • EP2115547B1 patent drawingFigure 4~5

AI summary

An active phase angle correction circuit which corrects the phase angle between voltage and current in an AC supply varies the capacitive loading of the AC mains to reduce the phase angle to near zero by detecting the phase angle, reactively and resistively loading the AC mains in steps until the phase angle is at a desired level close to zero, and then maintaining or incrementally adjusting the loading. The applied loading may be continuously switched in and out at a rate much greater than the mains supply frequency.