Phase Balancer Using DC Transformer for Unity Power Factor

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Solution Overview

Problem

Existing phase balancing systems for multi-phase power sources often reduce power efficiency and power factor due to the need for capacitors to create a pseudo neutral node, which draw leading current.

Innovation Solution

The use of power conversion circuits operatively coupled between phase-nodes and a direct current transformer, eliminating the need for capacitors to form a pseudo neutral node, allowing for phase balancing without leading current draw and operating at unity power factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If capacitors are used to create a pseudo neutral node for phase balancing, then phase balancing is achieved, but power efficiency and power factor deteriorate due to leading current draw

Engineering Contradiction:
Improvephase balanceVSAvoidpower efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent removes the capacitor-based pseudo neutral node from the system and replaces it with a transformer-based virtual neutral point. This extraction eliminates the harmful leading current draw while preserving the phase balancing function. The transformer couples the power conversion circuits without requiring capacitive elements, thereby solving the contradiction between achieving phase balance and maintaining power efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a transformer as an intermediary element to create a virtual neutral point that mediates between the phase conversion circuits. This transformer-based intermediary provides the necessary reference point for phase balancing without the adverse effects of capacitor-based pseudo neutral nodes, enabling phase balance while avoiding leading current draw and maintaining unity power factor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If capacitors are used to create a pseudo neutral node, then phase balancing is achieved, but power factor deteriorates due to leading current

Engineering Contradiction:
Improvephase balanceVSAvoidleading current
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and removes the capacitor elements that generate leading current from the phase balancing system. By replacing the capacitor-based pseudo neutral node with a transformer-based virtual neutral point, the harmful leading current is eliminated while the phase balancing functionality is preserved through the transformer's ability to provide a stable reference point.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful leading current effect into a beneficial unity power factor operation. By using the transformer to create the virtual neutral point instead of capacitors, the system achieves phase balancing while the current drawn is in phase with the voltage, transforming the harmful leading current characteristic into a beneficial unity power factor characteristic.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves phase balancing with high efficiency and unity power factor by moving energy and current between power conversion circuits using a direct current transformer, effectively correcting phase imbalances and harmonic distortions without reducing power factor.

Implementation Method 1

a direct current transformer operatively coupled to a direct current bus of each of the plurality of power conversion circuits to move energy between the plurality of power conversion circuits

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11374501B1Phase balancer including power conversion circuits
Publication Date: 2022.06.28 PRODUCT DEVELOPMENT ASSOCIATES INC
  • US11374501B1 patent drawing
  • US11374501B1 patent drawing
  • US11374501B1 patent drawing

AI summary

A phase balancer includes a plurality of power conversion circuits, a direct current transformer, and a plurality of phase-nodes. Each of the power conversion circuits may include a throughput, a capacitor bank, and a direct current bus. The direct current transformer may be coupled to each of the direct current buses to move energy between the power conversion circuits. Each throughput may be operatively coupled to the capacitor bank of one power conversion circuit and the throughput of another power conversion circuit to move current between the plurality of power conversion circuits.