Phase Balancing Strap With Slotted Busbar Repositioning

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Solution Overview

Problem

Existing methods for achieving phase balance in meter stacks require manual repositioning and reconnection of connecting straps, which is time-consuming and prone to errors, leading to potential hardware loss and improper connections.

Innovation Solution

A phase balancing strap with a design featuring an elongated body with slots and holes for secure connections to meter sockets and busbars, utilizing press-fit screws or studs and raised elements for proper alignment, allowing easy phase adjustment without removing hardware.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If connecting straps are manually repositioned and reconnected to achieve phase balance, then phase balancing capability is improved, but installation time and operational complexity increase

Engineering Contradiction:
Improvephase balancing capabilityVSAvoidinstallation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The connecting strap incorporates a rotating mechanism that allows dynamic repositioning between different phase connections. The strap can be rotated to align with different busbars (A, B, or C phases) without complete disassembly, enabling phase balancing through simple rotation rather than manual repositioning and reconnection of multiple components.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connecting strap is designed as a separate, modular component that can be independently adjusted. The rotation mechanism is segmented into discrete positions corresponding to different phase connections, allowing the strap to be reconfigured for phase balancing while maintaining secure electrical contact throughout the adjustment process.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If connecting straps are manually repositioned and reconnected, then phase balancing capability is improved, but operational reliability decreases due to potential hardware loss and improper connections

Engineering Contradiction:
Improvephase balancing capabilityVSAvoidconnection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The rotating mechanism maintains continuous electrical contact throughout the phase adjustment process. The strap rotates within a controlled mechanism that ensures secure engagement with the busbar at all times, eliminating the risk of hardware loss or improper connections that would occur during complete disassembly and reconnection.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The design incorporates built-in alignment features and guiding structures that ensure proper positioning before final connection. The rotation mechanism includes stops or alignment marks that guide the operator to the correct phase position, preventing improper connections before they can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If traditional connecting straps are used requiring loosening and repositioning, then flexibility is maintained, but ease of operation deteriorates

Engineering Contradiction:
Improvephase adjustment flexibilityVSAvoidphase balancing operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The connecting strap incorporates a rotating mechanism that allows dynamic repositioning between different phase connections. The strap can be rotated to align with different busbars (A, B, or C phases) without complete disassembly, enabling phase balancing through simple rotation rather than manual repositioning and reconnection of multiple components.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12442836B2Phase balancing strap for electrical systems
Publication Date: 2025.10.14 ABB (SCHWEIZ) AG
  • US12442836B2 patent drawing
  • US12442836B2 patent drawing
  • US12442836B2 patent drawing

AI summary

A strap for an electrical system, an electrical system with balanced phases, and a method for balancing phases of an electrical system are provided. The strap includes an elongated body having: a first end, the first end includes a hole, and the first end is configured for connection to a meter socket of the electrical system by a first fastener through the hole; and a second end, the second end includes a first slot with an opening and a second slot with an opening, and the opening of the first slot is opposite to the opening of the second slot, and the second end is configured for connection to a first upstream busbar of the electrical system by a second fastener through the first slot, or the second end is configured for connection to a second upstream busbar of the electrical system by a third fastener through the second slot.