Phase Battery Pack Setpoint Control for Charge Balance

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Solution Overview

Problem

In electric power-supply systems with separate battery packs for each phase, imbalances occur due to differences in battery state, charge, temperature, and health, leading to uneven charging or discharging and potential premature exhaustion of battery packs.

Innovation Solution

A control method that adjusts setpoint values for each battery pack based on its state parameters, using correction blocks to equalize the state of charge, temperature, and health across all packs, employing correction mechanisms like weighting coefficients, integral correctors, and voltage-saturation control to ensure balanced operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If separate battery packs are used for each phase, then the system can operate independently per phase, but imbalances occur between battery packs leading to premature exhaustion

Engineering Contradiction:
Improveindependent phase operationVSAvoidbattery pack balance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control system continuously monitors the state parameters (state of charge, temperature, health) of each battery pack and uses this feedback information to dynamically adjust the setpoint values. The correction block receives real-time state parameters and modifies the setpoints accordingly, creating a closed-loop control system that maintains balance between battery packs while allowing independent phase operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention changes the setpoint parameters (voltage, current, or power) for each battery pack based on their individual state parameters. By dynamically adjusting these parameters according to the actual state of each battery pack, the system compensates for imbalances and ensures all packs operate within safe limits, preventing premature exhaustion while maintaining independent operation capability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If different powers are drawn from each battery pack, then each phase can be controlled independently, but the imbalance between battery packs increases over time

Engineering Contradiction:
Improveindependent phase controlVSAvoidbattery pack state consistency
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The control method dynamically changes the setpoint parameters for each battery pack based on their individual state parameters. When one battery pack shows signs of imbalance (different state of charge, temperature, or health), the correction block adjusts its setpoint values to reduce the power draw or charge rate, thereby maintaining state consistency across all packs while preserving independent phase control capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system continuously monitors state parameters and uses this feedback to adjust setpoints in real-time. The correction block receives state parameter information and modifies the setpoints to compensate for imbalances, creating a feedback mechanism that maintains battery pack consistency during independent phase operation.

Inventive Principle:
Principle #23Feedback

3Device complexity

If no correction is applied to setpoint values, then the control system is simpler, but the battery packs experience uneven charging or discharging

Engineering Contradiction:
Improvecontrol system structureVSAvoidbattery pack operation uniformity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The correction block introduces dynamic parameter changes to the setpoint values based on battery pack state parameters. This adds a layer of complexity to the control system, but it is necessary to ensure uniform charging or discharging operation. The parameter changes are calculated based on the difference between individual pack states and optimal values, providing the complexity needed to maintain reliability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11811257B2Method for controlling a power supply device of an electrical system
Publication Date: 2023.11.07 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • US11811257B2 patent drawing
  • US11811257B2 patent drawing
  • US11811257B2 patent drawing

AI summary

A method for controlling a power supply device of an electrical system, the device including at least one separate power supply assembly per phase of the electrical system, each power supply assembly including at least one battery pack defined by a state parameter and provided with at least one battery to supply a control voltage to the phase to which it is connected, taking into account at least one setpoint value. The method includes executing at least one correction block receiving as input each setpoint value and the state parameter of each battery pack of the power supply assemblies of the system, and for each power supply assembly, the correction block is configured to determine a correction value to be applied directly or indirectly to its setpoint value.