Phase Change Heat Dissipating Pad for Thermal Management

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Solution Overview

Problem

Portable electronic devices such as SSDs and laptops face thermal stability issues due to heat dissipation challenges, leading to discomfort for users as the device surface temperature increases.

Innovation Solution

Incorporating a heat dissipating pad with a thermal conductive material layer and phase change particles encapsulated in capsules, which absorb and release heat efficiently, and a bracket with encapsulated phase change material to manage heat capacity and delay thermal throttling, thereby controlling surface temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat is dissipated through a heat sink or thermal interface material, then thermal stability of internal electronic components is improved, but the surface temperature of the device increases causing user discomfort

Engineering Contradiction:
Improveinternal component temperatureVSAvoidsurface temperature discomfort
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The device is divided into separate thermal management zones: an internal heat sink for component cooling and an outer casing with phase change material for surface temperature control. This segmentation allows independent optimization of internal heat dissipation and external surface temperature without compromising either function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A phase change material is introduced as an intermediary between the internal heat-generating components and the external surface. This material absorbs excess heat through phase transition, acting as a thermal buffer that prevents heat from reaching the user-contact surface while maintaining internal component cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of stationary object

If phase change material is used to increase heat capacity, then thermal throttling time is delayed, but device complexity increases

Engineering Contradiction:
Improvethermal throttling delay timeVSAvoidthermal management structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent utilizes phase transition of material (solid-liquid transition) to create a passive thermal management system. The phase change material automatically absorbs heat during phase transition, extending the operational duration before thermal throttling occurs without requiring active control mechanisms.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The phase change material provides self-regulating thermal management without external control. When temperature rises, the material automatically undergoes phase change to absorb heat, and when temperature drops, it solidifies and releases heat, creating a self-balancing thermal system that reduces the need for complex active cooling controls.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces user discomfort by maintaining lower surface temperatures even during high operating temperatures, by increasing heat capacity and delaying thermal throttling through the phase change material's heat absorption and release mechanisms.

Implementation Method 1

The phase change material in a solid state may have a first heat capacity coefficient, and the phase change material in a liquid state may have a second heat capacity coefficient higher than the first heat capacity coefficient

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the phase change material's heat absorption and release mechanisms

Methodology Applied
Scientific EffectLatent heat: Latent Heat

Implementation Method 3

a thermal conductive material layer covering the at least one electronic element

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11670570B2Electronic device and method of manufacturing an electronic device
Publication Date: 2023.06.06 SAMSUNG ELECTRONICS CO LTD
  • US11670570B2 patent drawing
  • US11670570B2 patent drawing
  • US11670570B2 patent drawing

AI summary

An electronic device includes a substrate, at least one electronic element on the substrate, a heat dissipating pad on the substrate in thermal contact with the at least one electronic element, and including an encapsulated phase change material therein, and a bracket covering the substrate, the at least one electronic element and the heat dissipating pad.