Phase-Change Port Sealing for Microfluidic Flow Control

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Solution Overview

Problem

Existing methods for controlling fluid flow in fluidic systems using phase-change materials often alter the properties of fluids, interfering with system operation and analytical results.

Innovation Solution

Incorporating phase-change materials at input/output nodes of fluidic systems, allowing them to transition between liquid and non-fluid phases to control flow without altering fluid properties within the channels, thereby eliminating pressure-driven flows.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If phase-change material is added directly to fluid flowing through microfluidic channels for flow control, then flow control capability is improved, but fluid properties are altered which interferes with system operation and analytical results

Engineering Contradiction:
Improveflow control capabilityVSAvoidfluid property stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent divides the fluidic system into separate functional zones: the microfluidic channels maintain their original fluid properties for reliable analysis, while the reservoirs contain the phase-change material for flow control. This spatial segmentation allows flow control functionality without contaminating the analytical channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The phase-change material is extracted from the fluid path and placed exclusively in the reservoirs. This removes the harmful effect of fluid property alteration from the analytical channels while preserving the flow control benefit in the reservoirs where the material can freely transition phases.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If pressure differences are eliminated to prevent pressure-driven flows in channels, then interference with separations is reduced, but precise pressure control becomes unduly difficult to achieve

Engineering Contradiction:
Improveseparation qualityVSAvoidpressure control complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The phase-change material in the reservoir acts as an intermediary that passively balances pressure differences. When it transitions from liquid to gel phase, it automatically equalizes pressures without requiring active pressure control mechanisms, thus protecting separation quality while avoiding complex control systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If phase-change material transitions from liquid to non-fluid phase at input/output nodes to control flow, then flow control is achieved without altering channel fluid properties, but the system must accommodate various node sizes and shapes

Engineering Contradiction:
Improvefluid property stabilityVSAvoidnode geometry adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent utilizes phase transition (change in physical state) of the material as the key parameter change mechanism. This allows the material to adapt to different node geometries through phase transformation rather than requiring mechanical adjustment, achieving both fluid property stability and geometric adaptability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively controls fluid flow without changing the properties of fluids in channels, ensuring uninterrupted separations and analyses while accommodating various node sizes and shapes, and enabling rapid, reversible sealing.

Implementation Method 1

A transition of the phase-change material from a liquid phase to a non-fluid phase can be used to control fluid flow to/from the input/output nodes

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

Gel phases are able to provide ion buffering and can accommodate Faraday reactions between an electron and species used in the analysis

Methodology Applied
Scientific EffectIon buffering:

Data Source

PatentUS11325123B2Flow regulation in fluidic systems using a phase-change material at system ports
Publication Date: 2022.05.10 THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
  • US11325123B2 patent drawing
  • US11325123B2 patent drawing
  • US11325123B2 patent drawing

AI summary

Control of fluid flow in a fluidic network is provided by controlling phase transitions of a phase-change material between a liquid phase and a non-fluid phase. The phase-change material is disposed at ports of the fluidic network where the fluidic network is in communication with an ambient. This advantageously provides control of pressure-driven flow within the fluidic network without altering properties of fluids within the fluidic network.