Green energy thermal storage system

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Solution Overview

Problem

The transition to green energy sources has led to the premature shutdown of fossil-fired power plants, resulting in wasted capital assets and the need for energy storage systems to stabilize fluctuating power generation levels, while traditional Rankine power generation cycles are inefficient and polluting.

Innovation Solution

A thermal energy storage system using phase change materials (PCMs) to store thermal energy from the electric grid, which can be converted into steam for power generation or hot water for district heating, replacing fossil fuel boilers with a 'Green Boiler' that functions as both an energy storage device and on-demand steam generator, utilizing molten salt beds to absorb and release heat as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If fossil-fired power plants are shut down to transition to green energy sources, then environmental pollution is reduced, but capital assets and existing infrastructure are wasted

Engineering Contradiction:
Improveenvironmental pollutionVSAvoidcapital assets
Core Design Contradiction:
Object-affected harmful factorsVSLoss of substance

Solution Approach 1:

The invention changes the fuel parameter from fossil fuels to electricity (from green energy sources), while maintaining the same Rankine cycle infrastructure. This allows the existing power plant equipment to continue operating with a cleaner energy source, avoiding asset waste while reducing pollution.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system serves multiple functions: it generates electricity during peak demand periods, stores thermal energy, and can provide process heat. This multi-functionality maximizes the utilization of existing infrastructure while integrating green energy sources.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If green energy sources are used, then environmental impact is reduced, but power generation levels oscillate and require energy storage systems

Engineering Contradiction:
Improveenvironmental impactVSAvoidpower generation levels
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The system performs preliminary action by storing thermal energy during periods of excess green energy production. The thermal storage system accumulates heat when electricity is abundant, preparing energy for later use when demand peaks, thus stabilizing power generation levels.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention introduces thermal energy storage as an intermediary between intermittent green energy sources and the Rankine cycle power generation system. This mediator smooths out oscillations by storing excess energy and releasing it when needed, stabilizing the overall power generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If traditional Rankine power generation cycles are used, then electricity can be generated, but the process is inefficient and polluting

Engineering Contradiction:
Improveelectricity generationVSAvoidpollution
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The invention substitutes the chemical combustion process (mechanical/chemical system) with an electrical heating process (thermal system). Instead of burning fossil fuels to heat water, electricity from green sources directly heats the thermal storage medium, eliminating combustion-related pollution while maintaining efficient electricity generation through the Rankine cycle.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the decarbonization of power generation, reduces capital and operating costs, eliminates fossil fuel consumption, and provides a cost-effective means to stabilize power grid demand by using surplus energy for peak load generation, while minimizing environmental impact and maintaining employment in existing power plant communities.

Implementation Method 1

one or more thermal energy containment vessels which contain a bed of phase change material (PCM) which absorbs and stores heat derived from an electric power source

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

The PCM heats the working fluid which flows through the vessel(s) on demand for various purposes

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS20220404104A1Green energy thermal storage system
Publication Date: 2022.12.22 HOLTEC INTERNATIONAL INC
  • US20220404104A1 patent drawing
  • US20220404104A1 patent drawing
  • US20220404104A1 patent drawing

AI summary

A thermal energy storage system includes one or more containment vessel comprising an internal cavity containing a bed of phase change material (PCM) operable to store thermal energy, an array of heaters embedded in the molten phase change material, and a tube bundle. The heaters are electrically coupled to an electric power source and operable to heat and melt the PCM to a molten state. The tube bundle comprises heat exchanger tubes embedded in the molten PCM and configured to convey a working fluid (e.g., water or other) through a tube-side of the tubes. The tubes may be arranged in plural individual tube cartridge each insertable and removable from the vessel. In operation, the working fluid is heated by absorbing stored thermal energy from the molten phase change material. The PCM may be heated by power extracted from the power grid during off-peak demand periods.