Self-Powered Protection Device Phase Current Measurement Circuit

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Solution Overview

Problem

Conventional electronic protection devices for three-phase inductive motor loads face challenges in detecting phase loss and phase imbalance faults due to the need for additional inverting or difference amplifiers, which increase cost and current consumption, forcing a compromise between sensitivity and performance.

Innovation Solution

A measurement circuit that separately measures each phase current of a three-phase power source without using an inverting amplifier or difference amplifier, utilizing a measurement burden connected to the cathode side of a rectifier to provide a properly referenced output signal for analysis, allowing direct measurement of all three phases without additional conditioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an inverting amplifier or difference amplifier is used to condition the measurement signal for each phase, then the measurement precision and fault detection capability are improved, but the device complexity and current consumption increase

Engineering Contradiction:
Improvephase current measurement precisionVSAvoidamplifier configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the signal conditioning function from traditional inverting/difference amplifiers and relocates it to the rectifier circuit itself. By connecting the measurement burden to the cathode side of the rectifier, the circuit inherently provides properly referenced output signals for all three phases without requiring separate amplifiers for each phase, thus simplifying the device while maintaining measurement precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rectifier circuit is given a dual function: it not only performs its traditional rectification role but also serves as the signal conditioning element for all three phase measurements. This multi-functional approach eliminates the need for dedicated amplifiers for each phase, reducing device complexity while maintaining the ability to detect phase loss and phase imbalance faults

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If additional inverting amplifiers are added to measure each phase current directly, then the fault detection sensitivity is improved, but the current consumption and cost increase

Engineering Contradiction:
Improvefault detection sensitivityVSAvoiddevice current consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The measurement circuit serves itself by utilizing the rectifier's inherent characteristics to provide properly referenced output signals. The circuit leverages the existing rectifier operation to simultaneously power itself and provide measurement signals for all three phases, eliminating the need for additional power-hungry amplifiers while maintaining fault detection sensitivity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the power rectification function and the signal measurement function into a single integrated circuit path. By combining these functions, the system achieves efficient current utilization where the same current path serves both to power the device and to provide measurement signals, thereby reducing overall current consumption while maintaining detection capability

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a conventional measurement approach using anode-connected rectifier is used, then the device structure is simplified, but the ability to separately measure each phase current is lost

Engineering Contradiction:
Improvemeasurement circuit structureVSAvoidphase current separation capability
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent inverts the conventional measurement approach by connecting the measurement burden to the cathode side of the rectifier instead of the anode side. This inversion fundamentally changes the circuit behavior to provide properly referenced output signals that enable separate phase current measurement while maintaining relatively simple device structure

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables improved detection of phase loss and phase imbalance faults without incurring the cost and current consumption penalties of additional amplifiers, enhancing the sensitivity and performance of the electronic protection device.

Implementation Method 1

the monitored current sent through a primary winding of the CT

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Self-powered electronic protection devices are conventionally powered from a rectified secondary winding of a current transformer (CT)

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

The output signal can be a voltage drop across the measurement burden, or across a portion of the measurement burden, and can be indicative of the current flowing through the secondary winding

Methodology Applied
Scientific EffectOhm's law: Ohm's Law

Data Source

PatentUS8854032B2System and method for monitoring current drawn by a protected load in a self-powered electronic protection device
Publication Date: 2014.10.07 SCHNEIDER ELECTRIC USA INC
  • US8854032B2 patent drawing
  • US8854032B2 patent drawing
  • US8854032B2 patent drawing

AI summary

A circuit for measuring current drawn by a self-powered electronic protection device. The circuit monitors current in a polyphase alternating current (AC) power source by measuring current in a rectified secondary winding of a current transformer coupled to a phase current of the power source. The measurement circuit includes a measurement burden connected between the cathode of the current transformer rectifier and a switch. Closing the switch references the voltage drop across the measurement burden to a reference potential. A controller closes the switch while receiving measurements of the voltage drop. Because the voltage drop is referenced to a reference potential, it can be analyzed in a controller to detect a fault condition without being conditioned with an inverting amplifier or a difference amplifier.