Phase Difference Film Oblique Tint Compensation

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Solution Overview

Problem

Phase difference films used in circularly polarizing plates exhibit significant changes in tint when viewed from oblique angles, affecting display device performance.

Innovation Solution

A phase difference film configuration comprising optically anisotropic layers with specific retardation values and twisted liquid crystal compounds, where the in-plane slow axes of adjacent layers are parallel, and the layers are arranged with specific retardation and twist angles to minimize tint changes across all azimuthal angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a phase difference film with optically anisotropic layers is used in a circularly polarizing plate, then the circular polarization function is achieved, but significant tint changes occur when viewed from oblique angles

Engineering Contradiction:
Improvecircular polarization functionVSAvoidtint consistency across viewing angles
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The phase difference film is divided into three distinct optically anisotropic layers (X, Y, and Z) with different optical characteristics. Layer X provides positive or negative A-plate functionality, layer Y provides C-plate functionality with twisted liquid crystal compounds, and layer Z provides additional phase difference control. This segmentation allows each layer to contribute specifically to minimizing tint changes while maintaining circular polarization function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each optically anisotropic layer is designed with specific local optical properties: layer X has controlled in-plane retardation (20-90 nm for positive A-plate or -20 to -90 nm for negative A-plate), layer Y has specific retardation (50-120 nm) with twisted liquid crystal compounds, and layer Z has controlled retardation (70-190 nm). The in-plane slow axes of layers X and Y are aligned parallel to each other, creating localized optical compensation that reduces tint changes at oblique viewing angles.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If multiple optically anisotropic layers with different retardation values are laminated, then tint changes at oblique angles are reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvetint consistencyVSAvoidnumber of layers and alignment requirements
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple optical functions into a single integrated phase difference film structure. The three optically anisotropic layers (X, Y, and Z) are laminated together with specific retardation relationships to achieve both circular polarization and oblique viewing angle compensation in one component, rather than requiring separate films.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent controls specific optical parameters of each layer to achieve the desired effect. Layer X has in-plane retardation of 20-90 nm (positive) or -20 to -90 nm (negative), layer Y has retardation of 50-120 nm with twisted liquid crystal compounds, and layer Z has retardation of 70-190 nm. By precisely controlling these parameter ranges and the parallel alignment of slow axes between layers X and Y, the structure minimizes tint changes without excessive complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration reduces tint variations when the phase difference film is used as a circularly polarizing plate in combination with a polarizer, enhancing display device performance by maintaining consistent appearance from different viewing angles.

Implementation Method 1

A phase difference film having refractive index anisotropy is applied to various applications such as an antireflection film of a display device and an optical compensation film of a liquid crystal display device

Methodology Applied
Scientific EffectBirefringence: Birefringence

Implementation Method 2

the optically anisotropic layer Y is a layer formed by fixing a first liquid crystal compound twist-aligned along a helical axis extending in a thickness direction

Methodology Applied
Scientific EffectCholesteric liquid crystal: Cholesteric Liquid Crystal

Data Source

PatentUS12032189B2Phase difference film, circularly polarizing plate, and display device
Publication Date: 2024.07.09 FUJIFILM CORP
  • US12032189B2 patent drawing
  • US12032189B2 patent drawing
  • US12032189B2 patent drawing

AI summary

A phase difference film includes a small change in tint when the film is applied to a display device as a circularly polarizing plate in combination with a polarizer display device being observed from an oblique direction at all azimuthal angles. The film includes optically anisotropic layers X, Y, and Z in this order, in which layer X is an A-plate, and layers Y and Z are formed by fixing a first and second liquid crystal compound, respectively, twist-aligned along a helical axis extending in a thickness direction, one of the first and second liquid crystal compounds are rod-like liquid crystal compounds, the other first and the second liquid crystal compounds are disk-like liquid crystal compounds, and an in-plane slow axis of layer X is parallel to an in-plane slow axis on a surface of layer Y on layer X side.