Phase Difference Film Tint Stabilization via Layered Anisotropy

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Solution Overview

Problem

Phase difference films used in circularly polarizing plates exhibit significant changes in tint when viewed from oblique angles, affecting display device performance.

Innovation Solution

A phase difference film configuration comprising specific optically anisotropic layers, including C-plates and A-plates, with carefully aligned liquid crystal compounds and adhesion layers, to minimize tint changes when combined with a polarizer and viewed from various angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a phase difference film with optically anisotropic layers is combined with a polarizer to form a circularly polarizing plate, then the circular polarization function is achieved, but the tint changes significantly when viewed from oblique directions

Engineering Contradiction:
Improvecircular polarization functionVSAvoidtint stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The phase difference film is divided into four distinct optically anisotropic layers (first C-plate, second A-plate, third layer with twist-aligned liquid crystal compound, and fourth C-plate), each contributing specific optical characteristics. This segmentation allows precise control of light interaction at different stages, enabling stable tint appearance from oblique directions while maintaining circular polarization function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining different types of optically anisotropic layers with specific retardation values and orientation relationships. The combination of C-plates and A-plates with controlled in-plane retardation and thickness direction retardation creates a composite optical system that compensates for viewing angle dependencies, stabilizing tint appearance across various observation angles.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If multiple optically anisotropic layers are laminated to improve tint stability, then the optical performance is enhanced, but the device complexity increases

Engineering Contradiction:
Improvetint stabilityVSAvoidlayer structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention optimizes specific optical parameters of each layer including in-plane retardation (Re), thickness direction retardation (Rth), and the angle between slow axes. By precisely controlling these parameters within specified ranges and relationships, the four-layer structure achieves tint stability without requiring excessive layers, balancing performance enhancement with manageable complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Each optically anisotropic layer is designed with specific local optical characteristics: the first and fourth layers are C-plates with specific Rth values, the second layer is an A-plate with specific Re and Rth values, and the third layer contains twist-aligned liquid crystal compound with controlled twisted angle. This local quality differentiation allows each layer to perform its specific function, achieving overall tint stability through coordinated local optimizations.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration stabilizes the tint appearance across all azimuthal angles, enhancing the performance of circularly polarizing plates in display devices.

Implementation Method 1

a third optically anisotropic layer which is a layer formed by fixing a liquid crystal compound twist-aligned along a helical axis extending in a thickness direction

Methodology Applied
Scientific EffectLiquid crystal twist alignment: Liquid Crystals

Implementation Method 2

A phase difference film including a first optically anisotropic layer, a second optically anisotropic layer, a third optically anisotropic layer, and a fourth optically anisotropic layer in this order

Methodology Applied
Scientific EffectOptical anisotropy: Anisotropy

Implementation Method 3

Phase difference film having refractive index anisotropy

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

a phase difference film that has a small change in tint in a case where the phase difference film is combined with a polarizer

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS11550088B2Phase difference film, circularly polarizing plate, and display device
Publication Date: 2023.01.10 FUJIFILM CORP
  • US11550088B2 patent drawing
  • US11550088B2 patent drawing
  • US11550088B2 patent drawing

AI summary

Provided are a phase difference film that has a small change in tint in a case where the phase difference film is combined with a polarizer and then applied as a circularly polarizing plate to a display device, and the display device is observed from an oblique direction at all azimuthal angles; as well as a circularly polarizing plate and a display device. The phase difference film includes a first optically anisotropic layer, a second optically anisotropic layer, a third optically anisotropic layer, and a fourth optically anisotropic layer in this order, in which the first optically anisotropic layer is a C-plate, the second optically anisotropic layer is an A-plate, the third optically anisotropic layer is a layer formed by fixing a liquid crystal compound twist-aligned along a helical axis extending in a thickness direction, and the first, second, third, and fourth optically anisotropic layers have a predetermined configuration.