Three-Phase Converter Phase-Loss Switching Without Shutdown

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Solution Overview

Problem

Three-phase converters experience reduced stability and reliability due to shutdowns when phase loss occurs, necessitating improved control methods to maintain operation.

Innovation Solution

A control method and system that detects phase loss in a three-phase three-wire converter, allowing immediate switching between operating states to prevent shutdowns, utilizing a processor to determine phase loss and adjust drive signals based on previous and current conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the three-phase converter shuts down when phase loss occurs, then the safety and protection are improved, but the stability and reliability deteriorate due to frequent shutdowns

Engineering Contradiction:
Improveconverter reliabilityVSAvoidconverter availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by enabling the converter to dynamically switch between different operating states (normal state, phase loss state, and shutdown state) based on real-time detection of phase loss conditions. The control method allows the system to adapt its operation mode according to the detected phase loss duration and severity, transitioning from a static shutdown approach to a dynamic state-management approach that maintains operation when possible while ensuring safety when necessary.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the converter by adjusting drive signals and control parameters based on the detected phase loss condition. When phase loss is detected, the system modifies operating parameters such as switching frequencies, drive signal patterns, and control loop gains to maintain stable operation in the phase loss state, rather than maintaining fixed parameters that would require shutdown upon any anomaly.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the converter maintains operation during phase loss, then the stability and reliability are improved, but the system complexity increases due to additional control mechanisms

Engineering Contradiction:
Improveconverter reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the control system into distinct functional modules: a detection unit that identifies phase loss conditions, a state determination unit that evaluates the phase loss duration and severity, and a control unit that generates appropriate drive signals for different operating states. This segmentation allows the complex control logic to be organized into manageable, independent modules that can be implemented and maintained more easily.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal control method that handles multiple operating scenarios (normal operation, phase loss detection, phase loss state maintenance, and shutdown conditions) through a single integrated control framework. The same control structure and detection mechanism serve multiple functions: detecting phase loss, determining operating state, generating appropriate drive signals, and managing transitions between states, thereby reducing overall system complexity compared to having separate specialized systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Speed

If immediate state switching is implemented upon phase loss detection, then the response speed is improved, but the system complexity increases due to state management requirements

Engineering Contradiction:
Improveresponse speedVSAvoidstate management complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-defining multiple operating states (normal state, phase loss state, and shutdown state) and their corresponding control parameters before operation begins. The system is pre-configured with the logic for transitioning between these states, so when phase loss is detected, the controller can immediately switch to the appropriate pre-defined state without requiring complex real-time decision-making algorithms, thereby achieving fast response with manageable complexity.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260058542A1Phase-loss control method for three-phase three-wire converter and three-phase ac control system
Publication Date: 2026.02.26 LITE ON ELECTRONICS (GUANGZHOU) LTD
  • US20260058542A1 patent drawing
  • US20260058542A1 patent drawing
  • US20260058542A1 patent drawing

AI summary

A phase-loss control method for a three-phase three-wire converter and a three-phase AC control system are disclosed. The processor executes this method by receiving a power signal, determining if the power signal has a phase loss, and determining whether the power signal had the phase loss at the previous moment. If there was no phase loss at the previous moment, it switches from a second operating state to a first operating state, outputting a first drive signal. If there was a phase loss at the previous moment, it switches from the first operating state to the second operating state, outputting a second drive signal. By detecting phase loss, the system can immediately switch between the first and second operating states based on whether phase loss is present or not, without causing the three-phase converter to shut down. This method allows seamless state switching, improving system stability.