Phase Loss Detection in Electric Converter Units

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Solution Overview

Problem

Existing conveyor systems, such as elevators and escalators, face challenges in reliably detecting loss or undervoltage conditions of phase in electric converter units, leading to unstable operation and potential safety hazards.

Innovation Solution

A method for detecting loss or undervoltage conditions by determining extremum values of phase voltage and comparing them to threshold values, while also integrating phase current ampere-second balances, to ensure reliable detection across various operating conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If simple phase loss detection methods are used, then device complexity is reduced, but reliability of phase loss detection deteriorates

Engineering Contradiction:
Improvereliability of phase loss detectionVSAvoidcomplexity of detection method
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection method is divided into multiple independent stages: voltage extremum detection, current ampere-second balance detection, and integrated determination logic. Each stage processes specific parameters independently, allowing the system to achieve high reliability through multi-stage verification without requiring a single complex detection mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from single-parameter detection to multi-dimensional detection by incorporating both voltage extremum analysis and current ampere-second balance analysis. This dimensional expansion enables more reliable phase loss detection under various operating conditions, including motor regeneration scenarios where single-parameter methods fail.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If detection methods are simplified, then ease of operation is improved, but measurement precision of phase voltage and current deteriorates

Engineering Contradiction:
Improveprecision of phase voltage and current detectionVSAvoidease of implementing detection method
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The detection system utilizes the motor's own operating parameters (phase voltages and currents) already present in the drive system. By processing these existing signals through the extremum detection and ampere-second balance methods, the system achieves precise phase loss detection without requiring external sensors or additional measurement equipment, thereby maintaining ease of operation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If conventional detection methods are used, then device complexity is reduced, but adaptability to different operating conditions deteriorates

Engineering Contradiction:
Improveadaptability to different operating conditionsVSAvoidcomplexity of detection system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The detection method is designed to function universally across different operating conditions including motor acceleration, deceleration, and regeneration modes. The combination of voltage extremum detection and current ampere-second balance analysis creates a universal detection mechanism that adapts to various operational scenarios without requiring mode-specific detection logic, achieving multi-functionality in a single system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3992133B1Method for detecting loss or undervoltage condition of phase of electric converter unit, conveyor control unit, and conveyor system
Publication Date: 2024.03.13 KONE OYJ
  • EP3992133B1 patent drawingFigure 1A
  • EP3992133B1 patent drawingFigure 1B~2
  • EP3992133B1 patent drawingFigure 3A~3C

AI summary

A method for detecting a loss or an undervoltage condition of phase of an electric converter unit (30), characterized in that the method comprises: determining (410) an extremum value, such as a maximum and/or a minimum value, of a phase voltage of the electric converter unit (30) for at least one fundamental period of the phase voltage, and comparing (420) the extremum value to a first threshold value, and if, based on the comparison, a first threshold criterion related to the first threshold value is satisfied, then determining (430) the loss or the undervoltage condition of phase.