LED Driver PFC Control from Phase-Modulated Dimming Signals

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Solution Overview

Problem

Conventional dimming systems for LED lighting suffer from inefficiencies, including increased power demand and reduced switching efficiency when dimming, due to the inability to effectively manage phase delays and maintain a constant effective resistance, leading to inefficient power use and added system costs.

Innovation Solution

A power factor correction (PFC) controller that utilizes a digital signal processor to determine PFC control parameters from phase delays in a phase modulated signal, generating a PFC switch control signal to maintain efficient power factor correction and reduce effective resistance during dimming, thereby optimizing power usage without additional circuitry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional dimming systems are used for LED lighting, then the system can reduce light output intensity, but power demand increases and switching efficiency decreases during dimming

Engineering Contradiction:
Improvelight output intensityVSAvoidpower demand
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the duty cycle of the PFC switch based on the phase delay signal to maintain optimal power factor correction across different dimming levels. The controller modifies switching parameters in real-time according to the dimming state, transforming the static PFC circuit into a dynamic system that adapts to varying power demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the effective resistance parameter by controlling the PFC switch duty cycle in response to phase delay signals. This parameter change allows the circuit to maintain constant effective resistance during dimming, preventing the increase in power demand that occurs in conventional systems.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If conventional dimming systems are used for LED lighting, then the system can reduce light output intensity, but switching efficiency is reduced during dimming

Engineering Contradiction:
Improvelight output intensityVSAvoidswitching efficiency
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The PFC controller dynamically adjusts switching parameters based on the phase delay signal to maintain optimal switching efficiency across all dimming levels. The system transitions from static switching to dynamic switching that adapts to the dimming state, preserving switching efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses the phase delay signal as feedback to continuously adjust the PFC switch duty cycle. This feedback mechanism ensures that switching efficiency is maintained by automatically compensating for changes in operating conditions during dimming operations.

Inventive Principle:
Principle #23Feedback

3Illumination intensity

If conventional dimming systems are used for LED lighting, then additional damping circuitry is required, but this increases system complexity and cost

Engineering Contradiction:
Improvelight output intensityVSAvoidsystem complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The PFC controller performs multiple functions: it provides power factor correction, manages dimming control, and eliminates the need for separate damping circuitry. By integrating these functions into a single controller that responds to phase delay signals, the system reduces overall complexity while maintaining performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the existing phase delay signal from the dimming control to directly modulate the PFC switch, eliminating the need for additional damping components. The PFC circuit serves itself by using the dimming control signal to adjust its operation, removing the requirement for separate damping circuitry.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8482220B2Lighting system with power factor correction control data determined from a phase modulated signal
Publication Date: 2013.07.09 SIGNIFY HOLDING BV
  • US8482220B2 patent drawing
  • US8482220B2 patent drawing
  • US8482220B2 patent drawing

AI summary

A light emitting diode (LED) lighting system includes a power factor correction (PFC) controller that determines at least one power factor correction control parameter from phase delays of a phase modulated signal. In at least one embodiment, a peak voltage of the phase modulated signal is a PFC control parameter used by the PFC controller to control power factor correction and generation of a link voltage by a PFC LED driver circuit. The phase delays are related to a peak voltage of the phase modulated signal. Thus, in at least one embodiment, detecting the phase delay in one or more cycles of the phase modulated signal allows the PFC controller to determine the peak voltage of the phase modulated signal.