Individual Phase Resistance Estimation in Electric Motors

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Solution Overview

Problem

Classical methods for online motor resistance identification cannot distinguish individual phase resistance, only providing an equivalent average value.

Innovation Solution

A method involving an adjustable speed drive (ASD) that injects DC currents at different phase angles, determines output voltages and currents, extracts DC components, and calculates individual phase resistance, allowing for the estimation of asymmetrical motor resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If classical symmetrical detection methods are used to measure motor resistance, then the measurement process is simple, but only an equivalent average resistance value can be obtained without individual phase resistance information

Engineering Contradiction:
Improveindividual phase resistance measurementVSAvoidmeasurement method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the measurement process by injecting DC currents at different phase angles (0°, 120°, 240°) to separately identify each phase resistance. Instead of measuring all phases simultaneously with a single average value, the method divides the measurement into distinct phase-specific measurements, enabling individual phase resistance detection while maintaining a systematic approach.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the measurement parameters by varying the DC current injection phase angles. By injecting currents at different angular positions (0°, 120°, 240°) and analyzing the resulting voltage and current measurements, the method transforms a single average resistance measurement into multiple phase-specific resistance values through parameter variation.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If DC current injection is performed at multiple phase angles to identify asymmetrical resistance, then individual phase resistance can be determined, but the measurement time and number of injections increase

Engineering Contradiction:
Improveasymmetrical resistance identificationVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent employs periodic action by injecting DC currents at regular phase angle intervals (0°, 120°, 240°). This periodic injection pattern allows the system to systematically measure each phase while maintaining a structured timing sequence, enabling complete phase resistance identification through repeated periodic measurements at different angular positions.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves motor control and stability, particularly in high-performance applications, by accurately determining phase resistance, enabling predictive maintenance and detecting potential faults or malfunctions.

Implementation Method 1

extracting DC components present in the determined output voltages and currents

Methodology Applied
Scientific EffectDC component extraction:

Implementation Method 2

calculating the cumulated output resistance Rs seen by the ASD on each phase of the motor individually

Methodology Applied
Scientific EffectElectrical resistance measurement: Electrical Resistance

Data Source

PatentUS11637517B2Method and device for estimating individual phase resistance of an electric motor
Publication Date: 2023.04.25 DANFOSS POWER ELECTRONICS AS
  • US11637517B2 patent drawing
  • US11637517B2 patent drawing
  • US11637517B2 patent drawing

AI summary

The present invention relates to a method for estimating individual phase resistance of a motor by means of an adjustable speed drive (ASD) while the motor controlled by the ASD is running and/or is at standstill. The motor is an asynchronous motor or a synchronous motor. The invention also relates to an adjustable speed drive for executing a corresponding method.