Phase Retardation Layer for Glass Substrate Crack Detection

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Solution Overview

Problem

Existing organic light emitting display devices face challenges in detecting and preventing cracks on glass substrates, particularly in non-display areas, which can lead to reduced durability and reliability.

Innovation Solution

Incorporating a phase retardation layer under the glass substrate in the organic light emitting display device, which compensates for light retardation and facilitates the detection of cracks, thereby enhancing the device's durability and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a glass substrate is used to ensure ease of manufacturing and stiffness, then manufacturing ease and structural stability are improved, but crack detection capability deteriorates

Engineering Contradiction:
Improveease of manufacturingVSAvoidcrack detection capability
Core Design Contradiction:
Ease of manufactureVSDifficulty of detecting and measuring

Solution Approach 1:

A phase retardation layer is introduced as an intermediary component between the light source and the glass substrate. This layer modifies the optical path of light passing through the glass, creating detectable interference patterns when cracks are present. The mediator enables crack detection without replacing the glass substrate itself, thus maintaining manufacturing ease while improving detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The phase retardation layer utilizes optical interference effects that manifest as visible color changes or brightness variations when light passes through cracked regions of the glass substrate. These optical changes provide a visual indicator of crack presence, transforming the invisible structural defect into a detectable optical signal.

Inventive Principle:
Principle #32Color changes

2Adaptability or versatility

If the glass substrate thickness is reduced to achieve flexibility, then flexibility is improved, but crack resistance deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidcrack resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The phase retardation layer is pre-installed on the glass substrate before final assembly. This preliminary configuration allows the optical detection system to be ready in advance, enabling immediate detection of any cracks that may develop during subsequent handling or operation, thereby compensating for the reduced crack resistance of thinner glass.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If conventional methods are used for crack detection, then device simplicity is maintained, but detection precision deteriorates

Engineering Contradiction:
Improvedevice simplicityVSAvoiddetection precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The invention replaces complex mechanical or visual inspection methods with an optical detection system based on phase retardation. Light passing through the phase retardation layer and cracked glass creates interference patterns that can be detected optically, providing higher precision without requiring complex mechanical scanning or contact-based inspection methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phase retardation layer enables effective detection of minute cracks on the glass substrate, preventing their propagation and improving the overall durability and reliability of the display device.

Implementation Method 1

a phase retardation layer disposed under the glass substrate

Methodology Applied
Scientific EffectPhase retardation: Birefringence

Implementation Method 2

compensates for light retardation and facilitates the detection of cracks

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS20250127009A1Display device
Publication Date: 2025.04.17 LG DISPLAY CO LTD
  • US20250127009A1 patent drawing
  • US20250127009A1 patent drawing
  • US20250127009A1 patent drawing

AI summary

An organic light emitting display is disclosed. The organic light emitting display includes a glass substrate, an organic light emitting element on the glass substrate, and a phase retardation layer disposed under the glass substrate. Accordingly, a crack created on the glass substrate can be readily detected, ensuring improvement in the durability and reliability of the display device.