Phase Shift Laser Structure for Narrower Excimer Linewidth

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Solution Overview

Problem

In semiconductor exposure apparatuses, the shortening of light wavelength for improved resolving power leads to chromatic aberration due to wide spectrum line widths in KrF and ArF excimer laser apparatuses, potentially decreasing resolving power.

Innovation Solution

A laser apparatus is designed with a master oscillator, an amplifier with an optical resonator, and a phase shift structure comprising cells with different phase shift amounts, disposed on the optical path between the master oscillator and the amplifier. The phase shift structure has a specific disposition interval to reduce chromatic aberration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the wavelength of light is shortened to improve resolving power, then resolving power is improved, but chromatic aberration occurs due to wide spectrum line width

Engineering Contradiction:
Improveresolving powerVSAvoidchromatic aberration
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The phase shift structure is divided into multiple cells arranged in a specific pattern, where each cell introduces a different phase shift amount. This segmentation approach narrows the spectrum line width by creating interference patterns that suppress spectral broadening, thereby reducing chromatic aberration while maintaining the short wavelength for high resolving power

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the phase shift parameter by introducing a phase shift structure with cells having different phase shift amounts (e.g., 0 and π phase shifts). This parameter modification narrows the spectrum line width of the laser beam, reducing chromatic aberration effects on the projection lens while preserving the ultraviolet wavelength needed for high resolving power in semiconductor exposure

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a line narrowing module is provided in the laser resonator to narrow the spectrum line width, then chromatic aberration is reduced, but device complexity increases

Engineering Contradiction:
Improvechromatic aberrationVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the line narrowing function from the traditional line narrowing module (etalon or grating) and implements it through a phase shift structure with a specific cell arrangement. This approach achieves spectrum line width narrowing without requiring complex optical components, thereby reducing device complexity while effectively minimizing chromatic aberration

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The phase shift structure acts as an intermediary element that mediates between the laser resonator and the projection lens. By introducing controlled phase shifts through the cell pattern, it narrows the spectrum line width and reduces chromatic aberration without requiring additional complex optical components in the optical path

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the phase shift structure is disposed closer to the amplifier than the middle point of the optical path, then spectrum line width is narrowed, but the optical path configuration becomes more constrained

Engineering Contradiction:
Improvespectrum line widthVSAvoidoptical path configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The phase shift structure is positioned in advance (closer to the amplifier) in the optical path to perform spectrum narrowing before the light reaches the projection lens. This preliminary action ensures that the spectrum line width is narrowed early in the optical path, allowing for more flexible system design and reducing constraints on subsequent optical components

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of the phase shift structure in the laser apparatus effectively narrows the spectrum line width, reducing chromatic aberration and enhancing the resolving power of the semiconductor exposure apparatus.

Implementation Method 1

a phase shift structure disposed on an optical path between the master oscillator and the amplifier at a position closer to the amplifier than a middle point of the optical path. The phase shift structure includes a plurality of cells having different phase shift amounts for the laser beam

Methodology Applied
Scientific EffectPhase shift: Phase Modulation

Implementation Method 2

an amplifier including an optical resonator and configured to amplify the laser beam emitted by the master oscillator in the optical resonator

Methodology Applied
Scientific EffectOptical amplification: Laser

Data Source

PatentUS12334705B2Laser apparatus and electronic device manufacturing method
Publication Date: 2025.06.17 GIGAPHOTON INC
  • US12334705B2 patent drawing
  • US12334705B2 patent drawing
  • US12334705B2 patent drawing

AI summary

A laser apparatus according to an aspect of the present disclosure includes a master oscillator configured to emit a laser beam, an amplifier including an optical resonator and configured to amplify the laser beam emitted by the master oscillator in the optical resonator, and a phase shift structure disposed on an optical path between the master oscillator and the amplifier at a position closer to the amplifier than a middle point of the optical path. The phase shift structure includes a plurality of cells having different phase shift amounts for the laser beam. The cells have a disposition interval of 80 μm to 275 μm inclusive.