Phase-Shifted Electrolysis Control for Intermittent Renewable Power

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electrolysis systems face challenges in efficiently operating with intermittent power supplies from renewable sources, leading to inefficiencies, electrode degradation, and safety risks due to gas mixing, particularly when connected to unstable renewable power sources like wind and solar.

Innovation Solution

A control system for electrolysis systems that adjusts power management and phase-shifted electrolysis processes to optimize operation with fluctuating renewable power, including activating/deactivating reactors, adjusting power supply, and managing electrolyte phases to maintain efficiency and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional electrolysis systems operate with intermittent renewable power supply, then green energy utilization is improved, but system reliability and safety deteriorate due to electrode degradation and gas mixing

Engineering Contradiction:
Improveadaptability to renewable power supplyVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electrolysis process is divided into separate phases for hydrogen production and oxygen production, with each phase occurring in dedicated reactors. This segmentation prevents gas mixing and allows independent optimization of each phase, improving system reliability while maintaining adaptability to intermittent power supply

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs periodic phase-shifted operation where reactors alternate between hydrogen production phase and oxygen production phase. This periodic action with controlled phase shifts ensures that gas generation is separated in time and space, preventing combustion risks while utilizing variable renewable power

Inventive Principle:
Principle #19Periodic action

2Object-affected harmful factors

If membrane separation is used to prevent gas mixing, then safety is improved, but system complexity and cost increase

Engineering Contradiction:
Improvegas mixing preventionVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system extracts and removes the membrane component entirely by using phase-separated electrolysis in distinct reactors. Hydrogen is produced in one reactor while oxygen is produced in another reactor at phase-shifted times, eliminating the need for membrane separation and reducing system complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses phase-shifted operation timing as an intermediary mechanism to prevent gas mixing. By controlling the temporal sequence of hydrogen and oxygen production phases across different reactors, gas separation is achieved without physical membranes

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If electrolysis operates at low power levels, then energy efficiency is improved, but gas diffusion through membrane increases reducing production efficiency

Engineering Contradiction:
Improveenergy efficiencyVSAvoidhydrogen production efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system segments hydrogen production and oxygen production into separate reactors operating at phase-shifted times. This eliminates membrane diffusion losses that occur in conventional systems, especially at low power levels, maintaining high production efficiency while improving energy utilization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Phase-shifted periodic operation allows reactors to operate optimally at varying power levels without the penalty of increased gas diffusion. The temporal separation of gas production phases ensures that even at low power, gas mixing is prevented and production efficiency is maintained

Inventive Principle:
Principle #19Periodic action

4Adaptability or versatility

If renewable power sources are used, then environmental sustainability is improved, but power supply stability deteriorates causing operational challenges

Engineering Contradiction:
Improverenewable energy integrationVSAvoidpower supply stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The system dynamically adjusts the operation of multiple reactors based on available power supply. The phase-shifted operation allows flexible scaling of hydrogen and oxygen production rates to match variable renewable power input, maintaining stable operation across varying power conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters including phase shifts, power distribution to individual reactors, and production rates to adapt to variable renewable power supply. These parameter adjustments maintain operational stability while maximizing utilization of intermittent green energy

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures stable hydrogen production, reduces electrode degradation, and minimizes gas mixing risks, enhancing overall efficiency and safety under intermittent power conditions.

Implementation Method 1

electrolysis electrodes and configured to carry out a sequence of phases of an electrolysis process

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS20250215591A1Electrolysis system and operation method thereof
Publication Date: 2025.07.03 H2PRO LTD
  • US20250215591A1 patent drawing
  • US20250215591A1 patent drawing
  • US20250215591A1 patent drawing

AI summary

Electrolysis techniques and system implementations are disclosed comprising a plurality of reactors, each comprising electrolysis electrodes and configured to carry out a sequence of phases of an electrolysis process phase-shifted with respect to a sequence of phases of the electrolysis process carried out by at least another one of said plurality of reactors, one or more power sources for driving the electrolysis processes carried out by the plurality of reactors, and a control system configured to monitor changes in a power capacity of at least one of the one or more power sources and based thereon perform at least one of the following: (i) activate or deactivate one or more of the electrolysis processes carried out by the plurality of reactors, (ii) adjust a time duration of at least one of the phases of the electrolysis process; (iii) adjust the power supplied to at least one of the plurality of reactors from the one or more power sources; and/or (iv) adjust, remove or introduce, at least one phase of the electrolysis process.