Phase Skipping Control for Three-Phase Power Inverter Light Load Efficiency

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Solution Overview

Problem

Power inverters, particularly three-phase grid-tied micro-inverters, experience significant efficiency drops at lighter loads, leading to reduced overall system efficiency in solar and other variable power systems, as they operate inefficiently when power availability is low due to factors like cloud cover or partial shading.

Innovation Solution

A two-level control scheme incorporating phase skipping, where power is selectively injected through individual phases of the DC/AC inverter based on available power, ensuring each phase operates at greater than a preset percentage of its load capacity, thereby improving efficiency. This technique involves determining the total power available and applying control signals to semiconductor power switches to implement phase skipping, compensating for phase imbalances through a central controller in systems like PV farms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If power inverter operates at light load, then it can handle variable power input from PV panels under cloud cover or partial shading, but power efficiency decreases significantly

Engineering Contradiction:
Improveadaptability to variable power inputVSAvoidpower efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The three-phase power output is segmented into individually controllable phases. The controller can selectively activate or deactivate specific phases based on available power input, allowing the inverter to maintain efficient operation by concentrating power delivery into fewer phases rather than distributing it across all three phases at light load conditions

Inventive Principle:
Principle #1Segmentation

2Stability of the object's composition

If power inverter maintains all three phases active, then power distribution remains balanced, but efficiency drops at light load below 20-50% capacity

Engineering Contradiction:
Improvephase balanceVSAvoidpower efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The inverter transitions from a static three-phase operation mode to a dynamic mode where the number of active phases changes based on load conditions. At light load, the system dynamically reduces to one or two active phases, maintaining stability through controlled operation while improving efficiency by avoiding the inefficiencies of distributing power across all three phases when capacity is limited

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If phase skipping control is implemented, then light load efficiency improves by 3.5% to 4%, but control complexity increases with two-level control scheme

Engineering Contradiction:
Improvelight load efficiencyVSAvoidcontrol scheme complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The controller continuously monitors the available power input from PV panels and uses this feedback to determine the appropriate operating mode. When power input exceeds a threshold, all three phases are activated; when power input drops below the threshold, the controller switches to phase skipping mode, activating only one or two phases. This feedback-based approach automates the complexity, making the control scheme manageable while achieving significant efficiency improvements

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9473044B2Power inverter implementing phase skipping control
Publication Date: 2016.10.18 UNIVERSITY OF CENTRAL FLORIDA RESEARCH FOUNDATION INC
  • US9473044B2 patent drawing
  • US9473044B2 patent drawing
  • US9473044B2 patent drawing

AI summary

A power inverter includes a DC/AC inverter having first, second and third phase circuitry coupled to receive power from a power source. A controller is coupled to a driver for each of the first, second and third phase circuitry (control input drivers). The controller includes an associated memory storing a phase skipping control algorithm, wherein the controller is coupled to receive updating information including a power level generated by the power source. The drivers are coupled to control inputs of the first, second and third phase circuitry, where the drivers are configured for receiving phase skipping control signals from the controller and outputting mode selection signals configured to dynamically select an operating mode for the DC/AC inverter from a Normal Control operation and a Phase Skipping Control operation which have different power injection patterns through the first, second and third phase circuitry depending upon the power level.