Multiphase Converter Voltage Control for Output Charge Balancing

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Solution Overview

Problem

Conventional multiphase DC-DC switching converters face challenges in sensing current at higher frequencies due to limitations in closed loop current sense circuits and power consumption, which can limit switching frequency and affect charge balancing on output capacitors.

Innovation Solution

A multiphase switching converter with a voltage control loop that generates a feedback voltage and error current to distribute across phases, allowing for accurate charge balancing without additional current sense amplifiers, using a current detection device to regulate the duty cycle of switching devices based on peak inductor current comparisons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional closed loop current sense circuits are used for charge balancing, then charge balancing can be achieved, but the switching frequency is limited and power consumption increases

Engineering Contradiction:
Improveswitching frequencyVSAvoidpower consumption
Core Design Contradiction:
SpeedVSUse of energy by moving object

Solution Approach 1:

The patent extracts the charge balancing function from the conventional current sense amplifier circuit and implements it separately using voltage control loops in each phase. This allows the main current sense amplifier to operate at lower frequencies while individual phases maintain accurate charge balancing through their own voltage-based control mechanisms, thereby reducing overall power consumption while enabling higher switching frequencies.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent divides the charge balancing control into separate voltage control loops for each phase rather than using a single centralized current sense amplifier. Each phase has its own control loop that independently regulates charge balance, allowing parallel operation at higher frequencies without the power consumption bottleneck of a single high-speed current sense amplifier.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If conventional current sense amplifiers are used, then charge balancing is achieved, but device complexity and power consumption increase

Engineering Contradiction:
Improvecharge balancing accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the conventional current-sensing mechanism with a voltage-based control mechanism. Instead of directly sensing and amplifying current signals, the system uses voltage control loops that regulate charge balance through voltage feedback, eliminating the need for high-speed current sense amplifiers and reducing circuit complexity while maintaining measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If higher switching frequencies are used, then productivity increases, but current sensing becomes difficult and charge balancing deteriorates

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcurrent sensing accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements periodic voltage control loops in each phase that operate synchronously with the switching cycles. These loops periodically adjust duty cycles based on voltage feedback to maintain charge balance at high switching frequencies, enabling accurate current regulation without the bandwidth limitations of conventional current sense amplifiers.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11848613B1Automatic charge balancing between phases using voltage control loop in multiphase converter
Publication Date: 2023.12.19 EMPOWER SEMICONDUCTOR INC
  • US11848613B1 patent drawing
  • US11848613B1 patent drawing
  • US11848613B1 patent drawing

AI summary

A multiphase switching converter includes: a plurality of phases, an output capacitor, and a control loop. Each phase includes: a current detection device, a pulse width modulator, a set of switching devices, and an inductor. The control loop is configured to generate a first current signal to the current detection device of each phase of the plurality of phases. The first current signal is proportional to an average current generated by the plurality of phases. The current detection device of each phase provides a signal to a corresponding PWM to control a duty cycle of the set of switching devices to equalize the current generated by each phase and maintain a charge balance on the output capacitor.