Motor Voltage Reconstruction From ADC Oversampling for Phase Plausibility

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Solution Overview

Problem

Existing motor control systems lack efficient methods to verify the plausibility of motor voltages in three-phase motors, particularly in safety-critical applications, where erroneous readings can lead to unsafe conditions.

Innovation Solution

Implementing a method for motor voltage reconstruction using Analog to Digital Converter (ADC) oversampling and averaging, which allows for plausibility checks of motor voltages by measuring and reconstructing phase voltages in an alpha-beta reference frame, reducing the need for additional hardware and computational power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If motor voltage plausibility verification is implemented using traditional methods, then safety is improved, but device complexity and computational power requirements increase

Engineering Contradiction:
Improvemotor voltage plausibility verificationVSAvoidMCU components and software blocks
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a virtual model (copy) of the motor system in the alpha-beta reference frame that replicates the three-phase motor behavior using only two measured phases. This virtual model allows voltage plausibility verification without requiring additional physical sensors or complex hardware, thereby maintaining safety while reducing device complexity

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the need for additional physical measurement hardware with a mathematical/computational model. By using coordinate transformation and virtual reconstruction in the alpha-beta reference frame, the system substitutes mechanical/physical measurement components with software-based calculations, reducing both hardware complexity and computational burden

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If all three motor phase voltages are measured directly, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvemotor phase voltage measurementVSAvoidmeasurement hardware
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information needed for voltage verification by measuring just two of the three phase voltages. The third phase voltage is then derived through mathematical reconstruction in the alpha-beta reference frame, eliminating the need for additional measurement hardware while maintaining sufficient measurement precision for safety verification

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the two measured phases serve multiple functions: they are used both for normal motor control and for reconstructing the third phase voltage for plausibility verification. This multi-functionality allows the system to achieve comprehensive voltage monitoring without requiring dedicated measurement channels for each phase

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250337430A1Motor Voltage Reconstruction By ADC Oversampling And Averaging
Publication Date: 2025.10.30 NXP USA INC
  • US20250337430A1 patent drawing
  • US20250337430A1 patent drawing
  • US20250337430A1 patent drawing

AI summary

A method for motor voltage reconstruction by Analog to Digital Converter (ADC) oversampling and averaging includes measuring a first phase voltage with an ADC, the first phase voltage proportional to a first duty cycle of a first Pulse Width Modulation (PWM) signal. A second phase voltage is measured with the ADC, the second phase voltage proportional to a second duty cycle of a second PWM signal, wherein the first PWM signal and the second PWM signal control consecutive phases of a three-phase motor. A third duty cycle of a third PWM signal of the three-phase motor is reconstructing from the first phase voltage and the second phase voltage.