Phased Array Antenna Module Density Cost Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High power transmit/receive modules in phased array antennas are costly due to their high expense and inefficiency in minimizing the number of modules required, leading to a non-cost-effective construction method.

Innovation Solution

Increasing the number and density of lower power transmit/receive modules, each implemented as a highly integrated unit with one or two integrated circuits, such as a two-chip solution with a Gallium Arsenide RF chip and a Silicon chip, to maintain comparable power per unit area while reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fewer high power transmit/receive modules are used to minimize module count, then device complexity is reduced, but cost increases significantly due to the high expense of high power modules

Engineering Contradiction:
Improvenumber of modulesVSAvoidcost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The patent divides the phased array antenna into a larger number of smaller, lower-power transmit/receive modules distributed across the array face. Instead of using fewer high-power modules, the system segments the power distribution across many low-power modules, each handling a smaller portion of the total power requirement. This segmentation allows use of cheaper, simpler modules while maintaining the same overall power density through increased module density.

Inventive Principle:
Principle #1Segmentation

2Power

If high power transmit/receive modules are used to maintain power density with fewer modules, then power density is maintained, but cost increases due to the expense of high power modules

Engineering Contradiction:
Improvepower densityVSAvoidcost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent changes the power parameter of individual transmit/receive modules from high power to low power, while compensating by increasing the number and density of modules. Each module operates at a lower power level, allowing use of simpler, cheaper components, but the collective array maintains the required power density through higher module density across the antenna aperture.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the number of transmit/receive modules is increased to reduce power per module, then cost per module decreases, but device complexity increases

Engineering Contradiction:
Improvecost per moduleVSAvoidnumber of modules
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges multiple low-power transmit/receive modules into a unified phased array system where their signals are combined coherently. While individually each module is simple and low-power, their collective operation through phase and amplitude control achieves the desired beam forming and power density, effectively merging their contributions to produce high-power equivalent performance.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8138973B2Phased array antenna
Publication Date: 2012.03.20 LEONARDO UK LTD
  • US8138973B2 patent drawing
  • US8138973B2 patent drawing
  • US8138973B2 patent drawing

AI summary

This invention relates to utilizing a larger number of lower power transmit/receive modules in a phased antenna array in order to utilize cheaper and simpler transmit/receive modules whilst retaining comparable power per unit area as can be achieved through using conventional high powered transmit/receive modules. The advantage of this arrangement is that cheaper antenna arrays can be constructed without limiting the capability and/or performance of a system incorporating such an array when compared to a conventional solution.