Phased Array Passband Calibration Using Probe-to-Field Transforms

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Solution Overview

Problem

Phased array antennas in RF communication and radar systems face challenges with frequency-dependent distortion, particularly in electrically-steerable phased arrays, where calibration processes require frequent updates due to aging effects and temperature dependence, often necessitating downtime for far-field probe measurements.

Innovation Solution

A method for phased array passband calibration that eliminates the need for a far-field probe during subsequent calibrations by using a calibration probe and database of probe-to-far-field transforms to determine a calculated phased array passband response, allowing for repeated calibrations in the field without moving the far-field sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If far-field probe measurements are used for calibration, then measurement precision is improved, but loss of time increases due to system downtime and probe movement requirements

Engineering Contradiction:
Improvepassband response measurement accuracyVSAvoidcalibration downtime
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a computational model that copies the far-field probe measurement capability, allowing calibration to be performed through calculations rather than physical probe measurements. The system stores measured passband responses and uses these to compute calibration parameters without requiring actual probe movements or system downtime.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent performs preliminary measurements to build a database of passband responses across different frequencies and steering angles. This pre-acquired data is then used for rapid calibration computations, eliminating the need for time-consuming probe measurements during actual calibration events.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If far-field probe measurements are used for calibration, then measurement precision is improved, but device complexity increases due to probe handling and positioning requirements

Engineering Contradiction:
Improvepassband response measurement accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the physical far-field probe measurement system with a computational model that replicates its functionality. Instead of requiring complex probe positioning and handling equipment, the system uses stored measurements and mathematical computations to achieve the same calibration objectives with significantly reduced hardware complexity.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a computational model as an intermediary between the antenna array and the calibration process. This model uses pre-stored passband response data to compute calibration parameters, eliminating the need for direct physical probe measurements and the associated complex positioning and handling systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If frequent calibration cycles are performed to compensate for aging effects, then reliability is improved, but loss of time increases due to repeated calibration downtime

Engineering Contradiction:
Improvefrequency response accuracy over timeVSAvoidrepeated calibration downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent performs comprehensive measurements in advance to build a database of passband responses across the full operating range of frequencies and steering angles. This pre-acquired data enables rapid calibration computations to be performed later without requiring time-consuming probe measurements, allowing frequent calibration cycles with minimal downtime.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a computational model that copies the measurement capability, enabling rapid recalibration computations using stored data. This allows the system to perform frequent calibration cycles to compensate for aging effects without incurring the time penalty of repeated physical probe measurements.

Inventive Principle:
Principle #26Copying

4Manufacturing precision

If hardware costs are increased to limit distortions within the operating band, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvepassband distortion controlVSAvoidhardware complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the approach from hardware-based distortion compensation to software-based computational compensation. Instead of using more complex or expensive hardware components to limit passband distortions, the system uses digital signal processing and computational models to characterize and compensate for distortions, achieving the same goal with lower hardware complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces hardware-based distortion control mechanisms with software-based computational methods. The system uses measured passband responses and mathematical models to compensate for distortions, substituting complex hardware solutions with simpler computational approaches that achieve the same level of passband control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11637368B2Phased array passband calibration
Publication Date: 2023.04.25 THE BOEING CO
  • US11637368B2 patent drawing
  • US11637368B2 patent drawing
  • US11637368B2 patent drawing

AI summary

Systems and methods are provided for phased array passband calibration, which permits repeated calibration of the antenna system in the field without a moving far field sensor. An implementation includes an equalization filter coupled to a phased array feed; a calibration probe disposed to couple with an antenna array to transfer radio frequency (RF) energy; a database of probe-to-far-field (FF) transforms having a probe-to-FF transform for each of a plurality of incidence angles; a calibration component operable to: receive calibration probe measurements for a plurality of frequencies; and determine a calculated phased array passband response for at least a first incidence angle, based at least on the calibration probe measurements and a probe-to-FF transform for the first incidence angle; and a filter generation component operable to generate a tuning configuration for the equalization filter, based at least on the calculated phased array passband response.