Phased Array Antenna Layout for Independent Phase Calibration

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Solution Overview

Problem

The high cost and complexity of phased array antennas hinder their commercialization in satellite communication systems due to the need for precise phase control and accurate phase delays in antenna arrays.

Innovation Solution

A phased array antenna design using a glass-based substrate with dual feed lines and slits for RF signal transmission, allowing for easy and accurate phase calibration, reducing manufacturing costs and improving reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional phased array antenna design is used with precise phase control, then phase accuracy is improved, but manufacturing cost and device complexity increase significantly

Engineering Contradiction:
Improvephase accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The antenna array is divided into multiple antenna devices, each containing multiple antenna elements with independent feed lines. This segmentation allows each antenna device to be calibrated independently, simplifying the overall phase control system while maintaining high phase accuracy across the entire array.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Phase calibration is performed during the manufacturing process by adjusting the phase of RF signals in each antenna device before final assembly. This preliminary action ensures that phase accuracy is established early, eliminating the need for complex real-time phase control mechanisms in the finished product.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If traditional phased array antenna design is used with precise phase control, then phase accuracy is improved, but manufacturing cost increases significantly

Engineering Contradiction:
Improvephase accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Each antenna device includes built-in feed lines and signal channels that enable self-calibration during manufacturing. The independent signal channels allow the antenna device to adjust its own phase characteristics without requiring external calibration equipment or complex assembly processes, thereby reducing manufacturing costs while ensuring phase accuracy.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If independent signal channels are provided for each antenna element, then phase calibration accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvephase calibration accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple signal channels are merged into a single substrate structure with integrated feed lines and ground plates. This merging approach allows independent phase control for each antenna element while sharing common structural components, thereby reducing device complexity compared to fully separate implementations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The substrate serves multiple functions: it provides mechanical support, contains signal channels for RF transmission, and incorporates ground plates for electromagnetic shielding. This multi-functionality reduces the number of separate components needed, lowering device complexity while maintaining the capability for independent phase calibration of each antenna element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design enables cost-effective and reliable phase calibration, enhancing the performance of phased array antennas for both terrestrial and satellite communications.

Implementation Method 1

a first feed line and a second feed line arranged in the second layer and connected to the first signal port and the second signal port, respectively... transmitting the first and second RF signals

Methodology Applied
Scientific EffectElectromagnetic wave propagation: Electromagnetic Induction

Implementation Method 2

a radiation element disposed over the substrate... configured to transmit a first radio-frequency (RF) signal and a second RF signal

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Data Source

PatentUS12388174B2Phased array antenna with independent signal calibration
Publication Date: 2025.08.12 TRON FUTURE TECH INC
  • US12388174B2 patent drawing
  • US12388174B2 patent drawing
  • US12388174B2 patent drawing

AI summary

An antenna device includes: a substrate; a first ground plate arranged in a first layer and disposed on the substrate; a first signal port and a second signal port arranged in a second layer adjacent to the first layer and configured to transmit a first radio-frequency (RF) signal and a second RF signal, respectively; a first feed line and a second feed line arranged in the second layer and connected to the first signal port and the second signal port, respectively; and a radiation element disposed over the substrate. The substrate is arranged to provide a first signal channel and a second signal channel between the radiation element and the first or second feed line for transmitting the first and second RF signals, the first feed line and the second feed line have different line lengths, and the radiation element at least partially overlaps the first and second signal channels.