Phasing Plug Aperture Patterns for Compression Driver Acoustic Optimization

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Solution Overview

Problem

Compression drivers face issues with high-frequency attenuation, nonlinear distortion, and resonance due to the geometry of the compression chamber, leading to uneven frequency response and potential wave cancellation in electroacoustic transducers.

Innovation Solution

The use of phasing plugs with anfractuous perimeters and concentrically arranged slots or apertures, which provide equal path lengths for acoustic waves and mitigate these issues by reducing the compression chamber height and optimizing the acoustic impedance matching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the compression chamber height is reduced to improve high-frequency response, then high-frequency attenuation is reduced, but the risk of diaphragm-phasing plug collision increases

Engineering Contradiction:
Improvehigh-frequency responseVSAvoidcollision risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The phasing plug surface is contoured to be substantially spherical and conform to the diaphragm surface, creating a curved compression chamber that optimizes acoustic wave propagation while maintaining adequate spacing. The spherical curvature allows the compression chamber height to be reduced without creating flat surfaces that would cause standing waves, while the gradual curvature prevents collision risk by distributing the acoustic pressure evenly.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If concentric circular slots are used in the phasing plug, then acoustic impedance matching is improved, but high-frequency standing waves are not sufficiently suppressed

Engineering Contradiction:
Improveacoustic impedance matchingVSAvoidhigh-frequency standing waves
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The phasing plug incorporates both concentric circular slots (symmetric pattern) and non-circular slots including rectangular and triangular patterns (asymmetric patterns). The asymmetric non-circular slots disrupt the symmetry of acoustic wave propagation, preventing the formation of standing waves at high frequencies while the concentric circular slots maintain acoustic impedance matching. This combination of symmetric and asymmetric patterns resolves the contradiction between impedance matching and standing wave suppression.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If the compression chamber volume is increased to reduce high-frequency attenuation, then high-frequency signal level is improved, but nonlinear air compression distortion increases

Engineering Contradiction:
Improvehigh-frequency signal levelVSAvoidnonlinear distortion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The spherical contouring of the phasing plug and diaphragm creates a compression chamber with optimized volume distribution. The curved geometry allows the compression chamber to have sufficient volume to reduce high-frequency attenuation while maintaining a compact overall size. The spherical shape distributes acoustic pressure evenly throughout the chamber, preventing localized compression that would cause nonlinear distortion, while still providing adequate volume for high-frequency signal transmission.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the frequency response, reduces cancellation, and improves the efficiency and directionality of sound production, particularly in the midrange and high-frequency bands.

Implementation Method 1

acoustic channels of the phasing plug provide equal path-lengths extending from different parts of the compression chamber to an exit of the phasing plug... This prevents differences in phases of acoustic waves propagating through individual acoustic channels

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Implementation Method 2

the volume of air enclosed in the compression chamber is characterized by acoustic compliance that functions as a low-pass filter. As the volume of the compression chamber increases, so too does the attenuation of the high-frequency acoustical signal.

Methodology Applied
Scientific EffectAcoustic compliance filtering: Acoustic Absorption

Implementation Method 3

The overall area of its acoustic entrance is significantly smaller than the area of a proximate diaphragm. This area gradually increases and matches the throat area of the waveguide or horn... Matched impedances provide maximum efficiency in the compression driver.

Methodology Applied
Scientific EffectAcoustic impedance matching:

Implementation Method 4

smaller compression chamber volumes (compared to the volumetric displacement of the diaphragm) are associated with higher nonlinear air compression distortion because the relationship between the variation of the compression chamber's volume and the level of the sound pressure in the compression chamber is intrinsically nonlinear.

Methodology Applied
Scientific EffectNonlinear air compression: Compression

Data Source

PatentUS10555072B2Aperture patterns and orientations for optimization of phasing plug performance in compression drivers
Publication Date: 2020.02.04 HARMAN INT IND INC
  • US10555072B2 patent drawing
  • US10555072B2 patent drawing
  • US10555072B2 patent drawing

AI summary

Embodiments are disclosed that relate to phasing plugs for electroacoustic transducers. In some embodiments, a phasing plug comprises an inlet side, and outlet side, and a plurality of portions having an anfractuous perimeter and forming apertures therebetween, the plurality of portions and apertures arranged along a central axis and extending from the inlet side to the outlet side.