Phenanthrene OLED Capping Layer Light Extraction

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Solution Overview

Problem

Current OLED devices face low light extraction efficiency due to limitations in capping layer materials, particularly for blue light-emitting devices, where materials like Alq3 have weak absorption near 450 nm, leading to reduced color purity and performance issues.

Innovation Solution

A phenanthrene organic compound with a specific structure is introduced, featuring a heteroarylamine structure and electron-withdrawing properties, which enhances refractive index, thermal stability, and light extraction efficiency, applied as a capping layer material to improve OLED performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Alq3 is used as the capping layer material, then the manufacturing process is simple, but the light extraction efficiency is low and color purity is reduced

Engineering Contradiction:
Improvecapping layer fabrication simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the chemical composition parameters of the capping layer material by introducing phenanthrene core structure with specific substituents (Ar1, Ar2, Ar3 groups) to achieve both high light extraction efficiency and maintained manufacturability through vapor deposition processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite organic compound combining phenanthrene core with various aromatic groups (carbazole, triphenylene, pyrene, etc.) to achieve synergistic effects that simultaneously improve light extraction efficiency and maintain material processability

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If Alq3 is used as the capping layer material, then the manufacturing process is simple, but the color purity is reduced

Engineering Contradiction:
Improvecapping layer fabrication simplicityVSAvoidcolor purity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent modifies the optical parameters of the capping layer by selecting compounds with specific HOMO-LUMO energy levels and absorption characteristics that match the emission wavelength, thereby improving color purity while maintaining ease of fabrication

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces local functional groups (electron-withdrawing Ar2, Ar3 groups) at specific positions of the phenanthrene molecule to locally enhance optical properties and absorption characteristics without affecting the overall material processability

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If inorganic materials are used for the capping layer, then the refractive index is high, but the manufacturing process becomes complex and positioning accuracy deteriorates

Engineering Contradiction:
Improverefractive indexVSAvoidpositioning accuracy
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent replaces mechanical mask positioning systems with vapor deposition processes that allow direct thermal evaporation of organic compounds, eliminating the need for high-precision mechanical masks and achieving both high refractive index and manufacturing precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the material state from solid inorganic compounds requiring high-temperature processing to organic compounds that can be evaporated at lower temperatures, thereby improving positioning accuracy while maintaining high refractive index

Inventive Principle:
Principle #35Parameter changes

4Illumination intensity

If inorganic substances are used for the capping layer, then the refractive index is high, but the material is not suitable for high-fineness masks due to high evaporation temperature

Engineering Contradiction:
Improverefractive indexVSAvoidevaporation temperature
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent replaces thermal evaporation processes with vapor deposition techniques that operate at lower temperatures, enabling the use of high-fineness masks while achieving the desired refractive index through organic compound deposition

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the evaporation temperature parameter from high (inorganic materials >1100°C) to low (organic compounds <500°C), thereby making high-fineness masks suitable while maintaining high refractive index through molecular design

Inventive Principle:
Principle #35Parameter changes

5Illumination intensity

If sputtering method is used to form inorganic substance film, then the refractive index is high, but the light-emitting device is damaged

Engineering Contradiction:
Improverefractive indexVSAvoiddevice damage
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces sputtering process with thermal evaporation of organic compounds, eliminating the harmful physical damage to the light-emitting device while achieving high refractive index through molecular absorption characteristics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses organic compounds that can be easily deposited and removed without damaging the device structure, replacing harsh inorganic sputtering processes with gentler thermal evaporation that achieves the same optical function without harm

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phenanthrene compound significantly increases light extraction efficiency, maintains color purity across blue, green, and red wavelengths, and extends the service life of OLED devices by providing high glass transition and decomposition temperatures, ensuring stable thin-film durability and long-term evaporation thermal stability.

Implementation Method 1

the refractive index and light extraction efficiency are high; (2) no absorption exists in the wavelength regions of blue, green, and red

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

According to the principle of optical absorption and refraction, the refractive index of this cover layer material should be as high as possible

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20230357188A1Phenanthrene organic compound and use thereof
Publication Date: 2023.11.09 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US20230357188A1 patent drawing
  • US20230357188A1 patent drawing
  • US20230357188A1 patent drawing

AI summary

Provided are a phenanthrene compound and use thereof, wherein the phenanthrene compound has the structure represented by Formula I. The phenanthrene organic compound contains a heteroarylamine structure, and at least one of Ar2 and Ar3 is selected from substituted or unsubstituted C2-C20 nitrogen-containing fused-ring heteroaryl having an electron-withdrawing property. All active sites of phenanthrene are substituted and passivated, and the phenanthrene has a stable chemical structure and high thermal stability. The phenanthrene compound thus has a high glass transition temperature and a high refractive index in the visible-light field, and when applied to the CPL layer of an organic electroluminescent device, can effectively improve the light extraction efficiency of the organic electroluminescent device, thereby improving the luminescence efficiency and service life of the organic electroluminescent device.