Phenol-Aldehyde Polycondensation Toner Charge Control

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Solution Overview

Problem

Existing negative charge controlling agents for dry type toners in electrostatic latent image development either provide insufficient charging ability, affect the hue of color toners, or have negative environmental impacts due to chromium-containing azo dyes.

Innovation Solution

A negative charge controlling agent comprising a polycondensation product of phenols and aldehydes, specifically using a combination of mononucleus and multinucleus phenolic compounds, which are polycondensed in a controlled ratio to enhance charging ability and compatibility with binder resins, while being environmentally friendly by avoiding chromium.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If phenol type compound is used as charge controlling agent, then negative charging ability is provided, but charging amount is insufficient

Engineering Contradiction:
Improvecharging amountVSAvoidcharging ability sufficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite charge controlling agent comprising both phenol type compound and carboxylic acid type compound. The phenol type compound (e.g., polycondensation product of phenols and aldehydes) provides base charging ability, while the carboxylic acid type compound (e.g., polycondensation product of carboxylic acids and aldehydes) enhances the charging amount. This composite approach resolves the contradiction by combining two different chemical systems to achieve both sufficient charging ability and adequate charging amount.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If chromium containing azo dye is used as charge controlling agent, then negative charging ability is provided, but hue of color toner is adversely influenced

Engineering Contradiction:
Improvecharging amountVSAvoidhue of color toner
Core Design Contradiction:
Quantity of substanceVSIllumination intensity

Solution Approach 1:

The patent extracts and eliminates the chromium-containing azo dye component from the charge controlling agent system. Instead, it uses chromium-free alternatives such as phenol type compounds and carboxylic acid type compounds. This extraction principle resolves the contradiction by removing the harmful chromatic component while retaining the essential charging function through alternative chemical compounds that do not adversely affect the hue of color toners.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If chromium containing azo dye is used as charge controlling agent, then negative charging ability is provided, but environmental harm is caused

Engineering Contradiction:
Improvecharging amountVSAvoidenvironmental impact
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful chromium-containing azo dye system into a beneficial chromium-free system. By replacing toxic chromium-based compounds with environmentally friendly phenol type and carboxylic acid type compounds, the invention transforms a harmful charging mechanism into a beneficial one that maintains adequate charging amount while eliminating environmental harm. This principle resolves the contradiction by finding alternative chemical pathways that achieve the same functional goal without the harmful side effects.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If charge controlling agent is added to toner, then charging ability is improved, but compatibility with binder resin and dispersibility must be maintained

Engineering Contradiction:
Improvecharging abilityVSAvoidcompatibility with binder resin
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the parameters of the charge controlling agent by carefully selecting the types and ratios of phenol type compounds and carboxylic acid type compounds. By adjusting molecular weight, functional group composition, and relative proportions of different compounds, the invention achieves adequate charging ability while maintaining compatibility with binder resins and good dispersibility. This parameter optimization resolves the contradiction by fine-tuning the chemical characteristics of the charge controlling agent to balance charging performance with compositional stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides sufficient charging ability, maintains the hue of color toners, and ensures good compatibility and dispersibility with binder resins, resulting in clear images and reduced environmental impact.

Implementation Method 1

a negative charge controlling agent which comprises polycondensation product obtained by a polycondensation reaction of phenols and aldehydes

Methodology Applied
Scientific EffectPolycondensation reaction: Chemical Bonding

Data Source

PatentUS8658339B2Negative charge controlling agent and static charge image developing toner using the same, and method for producing the same
Publication Date: 2014.02.25 FUJIKURA KASEI CO LTD
  • US8658339B2 patent drawing
  • US8658339B2 patent drawing
  • US8658339B2 patent drawing

AI summary

A negative charge controlling agent, wherein: the negative charge controlling agent comprises polycondensation product obtained by a polycondensation reaction of phenols and aldehydes; and the phenols comprises a (A) mononucleus phenolic compound which has one phenolic hydroxy group in which a hydrogen is bonded at the ortho position of a hydroxyl group of the phenolic hydroxy group and a (B) multinucleus phenolic compound which has at least two phenolic hydroxy groups in which a hydrogen is bonded at the ortho position of a hydroxyl group of each of the phenolic hydroxy group; and the content of the (B) phenolic compound in the phenols is 1 to 30 mol %.