PHEV Battery Charge Sustain Window Adjustment for Cold Drivability

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Solution Overview

Problem

Plug-in hybrid electric vehicles (PHEVs) experience poor drivability due to low battery discharge limits when the battery is cold and has a low state-of-charge (SOC), leading to reduced propulsion performance and increased engine usage.

Innovation Solution

A method and system that dynamically adjusts the battery's state-of-charge (SOC) by charging it with the engine when discharge limits fall below a threshold, establishing a new charge sustain window at a higher SOC to increase discharge limits, and then transitions back to the original SOC range as the battery warms up, ensuring consistent drivability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the battery operates at low SOC to extend electric driving range, then the electric driving range is improved, but the discharge limit decreases leading to poor drivability

Engineering Contradiction:
Improveelectric driving rangeVSAvoiddischarge limit
Core Design Contradiction:
Duration of action of moving objectVSPower

Solution Approach 1:

The patent implements dynamic adjustment of the charge sustain window based on battery temperature. When battery temperature is low, the system dynamically shifts the charge sustain window to a higher SOC range, allowing the battery to operate at higher SOC levels during cold conditions to maintain adequate discharge limits while still preserving electric driving range during warmer operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters by adjusting the charge sustain window boundaries according to battery temperature conditions. This parameter change allows the battery to operate at different SOC levels depending on temperature, ensuring adequate discharge limits in cold conditions while maximizing electric range in warm conditions.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the battery is cold and has low SOC, then the battery weight and volume remain optimized, but the discharge limit becomes too low for adequate drivability

Engineering Contradiction:
Improvebattery energy capacityVSAvoiddischarge limit
Core Design Contradiction:
Quantity of substanceVSPower

Solution Approach 1:

The system dynamically adjusts the charge sustain window to higher SOC levels when battery temperature is low, ensuring the battery operates at higher charge levels during cold conditions. This dynamic adjustment maintains adequate discharge limits without requiring physical changes to battery size or capacity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances drivability by maintaining discharge limits above the threshold, even in cold conditions, by increasing the SOC during charge sustain mode and transitioning back to the original range as the battery warms, thereby improving powertrain performance and reducing engine assistance.

Implementation Method 1

A plug-in hybrid electric vehicle (PHEV) has a traction battery for supplying power for propulsion

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

The PHEV also has an engine that can operate independently to propel the vehicle

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10829106B2Method and system for improving drivability of PHEV having low traction battery discharge limits
Publication Date: 2020.11.10 FORD GLOBAL TECH LLC
  • US10829106B2 patent drawing
  • US10829106B2 patent drawing
  • US10829106B2 patent drawing

AI summary

Methods and systems for a vehicle such as a plug-in hybrid electric vehicle (PHEV) having a traction battery are for improving the drivability of the vehicle the battery has low discharge limits. The battery may have such low discharge limits due to the battery being cold and/or the battery state-of-charge (SOC) being low. In operation, upon the battery having a discharge limit lower than a threshold while the vehicle is operating in a charge sustain mode, the engine of the vehicle is used to charge the battery to increase the SOC of the battery such that the battery has a discharge limit greater than the threshold. The vehicle is operated in the charge sustain mode using the battery with the increased SOC.