PHEV Engine Power Control for CD Mode Heating

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Solution Overview

Problem

In plug-in hybrid electric vehicles (PHEVs) without a high voltage positive temperature coefficient (PTC) heater, engine power control during charge depleting (CD) mode heating is not optimized for fuel efficiency, as existing controls are based on state of charge (SOC) rather than the required heat amount, leading to suboptimal heating performance.

Innovation Solution

A method to control engine power during CD mode heating by using an engine power map that considers the level of the air-conditioning blower, outdoor air temperature, and coolant temperature, dividing the engine power into high-stage, intermediate-stage, and low-stage maps to adjust power according to heating demands, ensuring optimal engine operation for improved fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If engine power is controlled based on state of charge (SOC) to prevent overcharge, then overcharge prevention is achieved, but fuel efficiency deteriorates because the control does not account for actual heating requirements

Engineering Contradiction:
Improveovercharge preventionVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control method changes the parameter basis from SOC to actual heating requirements by introducing a heat requirement calculation that considers blower motor speed, outdoor temperature, and coolant temperature. This allows engine power to be adjusted according to actual thermal needs rather than battery charge state, improving fuel efficiency while maintaining reliable heating operation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If minimum engine power is selected to prevent overcharge during CD mode, then overcharge prevention is achieved, but heating performance deteriorates because the engine power is insufficient for optimal heating

Engineering Contradiction:
Improveovercharge preventionVSAvoidheating performance
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The control system dynamically adjusts engine power based on real-time heating requirements by continuously monitoring blower motor speed, outdoor temperature, and coolant temperature. This dynamic adjustment allows the engine to operate at optimal power levels for heating while preventing overcharge through coordinated battery management, resolving the contradiction between heating performance and overcharge prevention.

Inventive Principle:
Principle #15Dynamics

3Temperature

If engine power is increased to meet heating demands rapidly, then heating performance is improved, but fuel consumption increases

Engineering Contradiction:
Improveheating performanceVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The control method implements feedback by continuously monitoring heating system parameters (blower motor speed, outdoor temperature, coolant temperature) and adjusting engine power accordingly. This feedback mechanism ensures the engine operates at the minimum necessary power level to meet heating demands, avoiding excessive fuel consumption while maintaining adequate heating performance.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10919517B2Method for controlling engine power during charge depleting (CD) mode heating
Publication Date: 2021.02.16 HYUNDAI MOTOR CO LTD
  • US10919517B2 patent drawing
  • US10919517B2 patent drawing
  • US10919517B2 patent drawing

AI summary

In a method for controlling engine power during charge depleting (CD) mode heating of a plug-in hybrid electric vehicle (PHEV), the engine power is controlled according to an amount of heat of an engine required for heating determined using a level of an air-conditioning blower at a point in time at which an operation of the engine starts, an outdoor air temperature, and a coolant temperature, if a full automatic temperature controller (FATC) operates the engine for heating when the vehicle is driven in a CD mode.