PHEV Fuel Fill Recommendation System

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Solution Overview

Problem

In plug-in hybrid electric vehicles, the reduced engine operation times lead to longer refueling intervals, causing fuel to become old and sour, which can result in acid formation and waxing, and forcing engine operation to utilize stale fuel contradicts user goals of minimizing fuel addition, degrading user satisfaction.

Innovation Solution

A method is implemented to display a recommended engine fuel fill amount based on actual fuel usage history, allowing operators to refill the tank with just enough fuel to prevent souring, thereby reducing the frequency of forced engine operation and maintaining user satisfaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If forced engine operation is implemented to consume stale fuel, then fuel souring is prevented, but user satisfaction deteriorates due to unnecessary fuel addition

Engineering Contradiction:
Improvefuel qualityVSAvoiduser satisfaction
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system monitors actual fuel consumption patterns and provides feedback to the user through a display interface, showing recommended fuel fill amounts based on real usage data. This allows users to make informed decisions about fuel refilling without forced engine operation, resolving the contradiction between preventing fuel souring and maintaining user satisfaction.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system enables users to self-manage fuel consumption by providing them with personalized fuel fill recommendations based on their actual usage patterns. Users can proactively refill fuel to optimal levels without being forced to consume stale fuel through mandatory engine operation, thus maintaining both fuel quality and user satisfaction.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If engine operation time is reduced to improve fuel economy, then fuel emissions are reduced, but fuel souring increases due to longer refueling intervals

Engineering Contradiction:
Improvefuel emissionsVSAvoidfuel quality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system calculates and displays recommended fuel fill amounts in advance based on predicted fuel consumption patterns. This allows users to refill fuel proactively before souring occurs, enabling reduced engine operation times for emissions reduction while maintaining fuel quality through informed user action rather than forced engine operation.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If recommended fuel fill amount is displayed to reduce forced engine operation, then user satisfaction is improved, but fuel souring may occur if users do not follow recommendations

Engineering Contradiction:
Improveuser satisfactionVSAvoidfuel quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system continuously monitors actual fuel consumption and compares it with predicted consumption patterns. When users deviate from recommended fuel fill amounts, the system adjusts subsequent recommendations and provides feedback through the display interface, guiding users back to optimal fuel management practices without forcing engine operation, thus maintaining both user satisfaction and fuel quality.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9008880B2Method and system for a plug-in hybrid electric vehicle
Publication Date: 2015.04.14 FORD GLOBAL TECH LLC
  • US9008880B2 patent drawing
  • US9008880B2 patent drawing
  • US9008880B2 patent drawing

AI summary

Methods and systems are provided for displaying a recommended engine fuel fill amount to an operator of a plug-in hybrid electric vehicle. In one example, the recommended engine fuel fill amount is determined based on an actual amount of fuel consumed over a particular duration and displayed to an operator of the vehicle with a low fuel warning.