PHMB Polyurethane Foam Dressing for Chronic Wound Healing

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Solution Overview

Problem

Chronic wounds face challenges with stalled healing due to bacterial colonization and high protease levels, which existing antimicrobial dressings may not adequately address, particularly in maintaining low bacterial levels and promoting wound closure.

Innovation Solution

A medical dressing comprising absorbent polyurethane foam with a releasable form of polyhexamethylene biguanide (PHMB) and a silver ion complex with a transitional element of group IV, which acts as both an antimicrobial and softening agent, enhancing wound healing by controlling foam resilience and maintaining high liquid absorption capacity under pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dressing comprises silver-based antimicrobial compositions, then bacterial load is reduced, but the dressing may not adequately maintain low bacterial levels and promote wound closure in chronic wounds

Engineering Contradiction:
Improveantimicrobial efficacyVSAvoidwound healing progression
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines two antimicrobial agents (silver-based compound and PHMB) within a single polyurethane foam dressing matrix. This merging of antimicrobial mechanisms provides synergistic effects, enhancing both bacterial load reduction and wound healing promotion, thereby resolving the contradiction between antimicrobial efficacy and wound healing progression.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dressing uses a composite polyurethane foam material incorporating multiple antimicrobial agents (silver compound and PHMB). This composite approach creates a multi-functional dressing that simultaneously provides broad-spectrum antimicrobial activity and promotes wound closure, addressing the limitations of single-agent silver-based compositions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If PHMB is incorporated into polyurethane foam as a releasable antimicrobial agent, then antimicrobial action is enhanced, but foam resilience may be affected

Engineering Contradiction:
Improveantimicrobial actionVSAvoidfoam resilience
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the concentration and distribution parameters of PHMB within the polyurethane foam matrix. By carefully controlling these parameters, the dressing achieves enhanced antimicrobial action while maintaining adequate foam resilience and structural stability, resolving the contradiction between antimicrobial efficacy and foam composition stability.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the dressing maintains high liquid absorption capacity under pressure, then wound exudate management is improved, but conformability may be compromised

Engineering Contradiction:
Improveliquid absorption capacityVSAvoidconformability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent creates local variations in the polyurethane foam structure, with regions optimized for absorption and regions optimized for conformability. This local quality differentiation allows the dressing to simultaneously achieve high liquid absorption capacity under pressure while maintaining the conformability needed to adapt to wound surfaces.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing effectively reduces bacterial loads, decreases wound inflammation, and promotes healing by maintaining a moist environment while being conformable and absorbent, with PHMB's antimicrobial action and silver's broad-spectrum efficacy supporting faster wound closure and improved patient comfort.

Implementation Method 1

PHMB is a small cationic polymer with antimicrobial properties. It has a broad range of applications ranging from pool water cleaning agents to contact lens rinse solution preservation agents. Also it is suitable for establishing aseptic conditions in and around a healing wound.

Methodology Applied
Scientific EffectAntimicrobial action:

Implementation Method 2

A medical dressing comprising absorbent polyurethane foam wherein the foam comprises two antimicrobial agents

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

maintaining high liquid absorption capacity under pressure

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

silver ion complex with a transitional element of group IV of the periodic system of elements... silver's broad-spectrum efficacy supporting faster wound closure

Methodology Applied
Scientific EffectAntimicrobial action:

Implementation Method 5

PHMB in a releasable form in a polyurethane foam not only shows the antimicrobial effect of PHMB but also benefits from an softening effect of PHMB on the polyurethane foam

Methodology Applied
Scientific EffectSoftening effect:

Data Source

PatentEP2180905B1A medical dressing comprising an antimicrobial agent
Publication Date: 2016.09.07 COLOPLAST AS
  • EP2180905B1 patent drawingFigure 1~2
  • EP2180905B1 patent drawingFigure 3~4
  • EP2180905B1 patent drawingFigure 5~6

AI summary

A medical dressing comprising absorbent polyurethane foam wherein the foam comprises an antimicrobial agent, which can be released from the foam by the action of water. The antimicrobial agent is also used as a control of the resilience of the foam. The antimicrobial agent can be poly(hexamethylene biguanide)hydro chloride, also named PHMB or polyhexanide.