Phonon Crystal Heat Flow Control in Semiconductor Devices

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Solution Overview

Problem

Current semiconductor devices face challenges in effectively controlling heat flow, as natural materials have limited heat conductivity and existing technologies fail to direct heat flow efficiently.

Innovation Solution

The apparatus employs a phonon crystalline structure with heat blockers and a heat rectifier region formed by carbon nanotubes with varying diameters to control heat flow, utilizing a matrix material layer of silicon, gallium, or gallium arsenic, and includes a heat waveguide to manage heat directionally.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If natural materials are used for heat conduction, then heat transfer occurs according to natural heat conductivity, but the heat flow cannot be controlled in a desired direction

Engineering Contradiction:
Improveheat flow controlVSAvoidmaterial structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses composite materials consisting of a matrix material (such as silicon, gallium, or arsenic) and internal materials (such as void regions or insulating materials) arranged in a periodic pattern. This composite structure creates a phonon crystal that can control heat flow direction while maintaining manufacturability through standard semiconductor fabrication processes.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by creating regions with different thermal conductivities within the heat flow blocker. The internal materials are distributed at specific intervals (λ/4, λ/2, λ, or 2λ) within the matrix material, creating localized variations in thermal properties that enable directional heat flow control without requiring the entire structure to be complex.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If heat rectifier region is formed by bonding carbon nanotubes with different diameters, then heat flow can be controlled directionally, but manufacturing complexity increases

Engineering Contradiction:
Improveheat flow directionalityVSAvoidcarbon nanotube bonding
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent controls heat flow directionality by varying the diameter parameter of carbon nanotubes in the heat rectifier region. By bonding carbon nanotubes with different diameters, the structure creates asymmetric thermal conduction properties that allow heat to flow preferentially in one direction while blocking flow in the opposite direction.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If phonon crystalline structure is used to control heat flow, then heat dissipation characteristics are enhanced, but device structure becomes more complex

Engineering Contradiction:
Improveheat dissipationVSAvoidphonon crystal structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the heat flow blocker into multiple unit cells, each containing internal materials distributed at specific intervals within the matrix material. This segmentation creates a periodic phonon crystal structure that controls heat flow through bandgap engineering while allowing the overall structure to be built from repeating, manageable units that can be fabricated using standard processes.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise control of heat flow in semiconductor devices, preventing heat transfer and enhancing heat dissipation characteristics by using phonon crystalline structures and asymmetrical carbon nanotube bonding to direct heat away from sensitive regions.

Implementation Method 1

Heat which is in a solid medium may be transferred according to a heat conduction phenomenon

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

A heat conduction phenomenon may be a phenomenon in which the vibration of a phonon which is in a medium is transferred

Methodology Applied
Scientific EffectPhonon vibration: Vibration

Implementation Method 3

The heat rectifier region may be formed by bonding carbon nanotubes which have different diameters

Methodology Applied
Scientific EffectThermal conduction in carbon nanotubes: Conduction (thermal)

Data Source

PatentUS9553083B2Apparatus for controlling heat flow
Publication Date: 2017.01.24 SAMSUNG ELECTRONICS CO LTD
  • US9553083B2 patent drawing
  • US9553083B2 patent drawing
  • US9553083B2 patent drawing

AI summary

An apparatus configured to control a heat flow is provided. The apparatus may include a semiconductor device region formed in a matrix; a heat rectifier region formed adjacent to the semiconductor device region; and a heat flow blocker formed in at least one region contacting the semiconductor device region and the heat rectifier region.