Phononic Membrane Mass Modulation for High-Q Mode Confinement

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Solution Overview

Problem

Prior art stress phononic membranes suffer from poor overlap between defect-confined mode shape and high tensile stress distribution, leading to suboptimal damping reduction and increased bandgap loss, which compromises the quality factor (Q) of micro-mechanical oscillators.

Innovation Solution

A phononic crystal structure is created using a periodic density contrast pattern formed by discrete mass elements distributed as regions of additional mass on the membrane, ensuring uniform tensile stress and minimizing mode shape distortion, thereby enhancing the quality factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If holes are etched in a thin film membrane to create a phononic crystal pattern, then a bandgap is created to confine mechanical oscillation modes, but the defect-confined mode shape overlaps poorly with the high tensile stress distribution, leading to increased damping and reduced quality factor

Engineering Contradiction:
Improvequality factorVSAvoiddamping
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of creating phononic crystals by removing material (holes), the invention inverts the approach by adding discrete mass elements to the membrane. This inversion transforms the stress distribution pattern from non-uniform (with holes) to uniform (with added mass), enabling perfect overlap between the defect-confined mode shape and tensile stress distribution, thereby maximizing the quality factor and minimizing damping losses.

Inventive Principle:
Principle #13The other way round (Inversion)

2Stress or pressure

If tethers are made wider to induce higher stress in the pads, then stress contrast is increased, but the bandgap quality deteriorates due to reduced tensile stress contrast

Engineering Contradiction:
Improvetensile stress contrastVSAvoidbandgap quality
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The invention applies local quality by concentrating mass additions at specific locations (discrete mass elements) rather than uniformly distributing stress-modifying features throughout the membrane. This localized approach maintains uniform overall stress distribution while creating the necessary phononic bandgap through periodic mass modulation, avoiding the trade-off between stress contrast and bandgap quality.

Inventive Principle:
Principle #3Local quality

3Reliability

If a periodic pattern of holes is used to create phononic crystals, then mode confinement is achieved, but the uniformity of tensile stress is compromised, leading to mode shape distortion

Engineering Contradiction:
Improvemode confinementVSAvoiduniformity of tensile stress
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The invention changes the physical parameter used to create phononic crystals from stress modulation (via holes) to mass modulation (via discrete mass elements). This parameter change allows the tensile stress to remain uniform across the membrane while still achieving mode confinement through the periodic mass distribution, thereby eliminating mode shape distortion caused by stress non-uniformity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in higher quality factors for micro-mechanical oscillators by maintaining uniform tensile stress and reducing bending stiffness, leading to improved sensitivity and coherence in sensors and quantum applications.

Implementation Method 1

the regions of additional mass form a periodic pattern providing a phononic crystal structure on the membrane; the phononic crystal structure exhibits a bandgap for confining a mechanical oscillation mode

Methodology Applied
Scientific EffectPhononic crystal bandgap: Phononic Crystal

Implementation Method 2

the invention creates a bandgap by providing a periodic density contrast pattern through a periodic pattern of additional mass regions each consisting of a distribution of a large number of discrete mass elements

Methodology Applied
Scientific EffectDensity contrast: Density Gradient

Data Source

PatentUS20240186974A1Density-modulated phononic membranes
Publication Date: 2024.06.06 DANMARKS TEKNISKE UNIV
  • US20240186974A1 patent drawing
  • US20240186974A1 patent drawing
  • US20240186974A1 patent drawing

AI summary

The invention relates to a mechanical oscillator device comprising an unsupported membrane with a multitude of discrete mass elements distributed to form Phononic crystal cells in the form of regions of additional mass each comprising a plurality of mass elements. The phononic crystal structure has a defect for confining a mechanical oscillation mode having a resonance frequency, f, with the mass elements have a smallest lateral dimension of less than 1/10 of a wavelength of the mechanical oscillation mode. The invention is based on a distribution of tiny additional mass elements providing a periodic density contrast pattern to create the bandgap. This approach keeps the tensile stress uniform which ensures perfect overlap between the tensile stress distribution and mode-shape. This again reduces the damping and thus allows for very high quality factors, Q.