Phononic Nanowire Micro-Platform for Thermal Isolation

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Solution Overview

Problem

Existing micro-platforms for impedance spectrometry face challenges in achieving high thermal isolation and specific impedance signatures, particularly when sensing analytes at controlled temperatures, due to limitations in thermal conductivity and electrical conductivity of supporting structures.

Innovation Solution

A micro-platform supported by phononic nanowires with reduced thermal conductivity, integrated with a thermal micro-platform and impedance analyzer, allowing for precise temperature control and sensitive analyte detection through resistive, magnetic, or electromagnetic coupling, using semiconductor-on-insulator wafers and advanced processing techniques.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional supporting structures are used for micro-platforms, then electrical conductivity is maintained, but thermal isolation is insufficient

Engineering Contradiction:
Improvethermal isolationVSAvoidelectrical conductivity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent employs phononic nanowires composed of composite material structures (semiconductor nanowires with integrated phononic crystal structures) that simultaneously provide both thermal isolation and electrical conductivity. The phononic crystal structure within the nanowire reduces thermal conductivity through phonon scattering while maintaining electrical transport pathways, thus resolving the contradiction between thermal isolation and electrical conductivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The supporting structure is designed with spatially varying properties: the phononic nanowires have localized phononic crystal structures at specific intervals along their length, creating regions of enhanced phonon scattering. This local structural modification enables the nanowire to exhibit reduced thermal conductivity in specific segments while maintaining overall electrical conductivity through the continuous nanowire pathway.

Inventive Principle:
Principle #3Local quality

2Temperature

If thermal isolation is increased using phononic nanowires, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature controlVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The supporting structure is segmented into multiple phononic nanowires rather than using a single bulky thermal isolation structure. Each nanowire is a thin, discrete element with integrated phononic crystal features, allowing the system to achieve superior thermal isolation through the combined effect of multiple slender supports. This segmentation reduces the overall material volume and simplifies integration compared to conventional thermal isolation structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces conventional mechanical thermal isolation structures (such as thick dielectric layers or mechanical suspensions) with phononic nanowires that utilize phonon scattering mechanisms. This substitution transitions from a purely mechanical/geometric approach to thermal isolation to a physics-based approach leveraging phonon-electron coupling and phononic crystal bandgaps, achieving superior performance with reduced structural complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Volume of moving object

If micro-platform size is reduced for miniaturization, then integration is improved, but thermal isolation becomes more difficult to maintain

Engineering Contradiction:
Improveplatform sizeVSAvoidthermal isolation
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent changes the fundamental parameters of the supporting structure by transitioning from micrometer-scale supports to nanometer-scale phononic nanowires. This parameter change in length scale fundamentally alters the thermal transport properties, as phonon mean free paths become comparable to or longer than the nanowire dimensions, enhancing phonon scattering and thermal isolation. The nanoscale dimensions enable superior thermal isolation performance that cannot be achieved with conventional micrometer-scale supports.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The supporting structure transitions from two-dimensional planar supports to one-dimensional nanoscale wire structures. This dimensional reduction concentrates the thermal isolation function along the vertical axis while minimizing lateral thermal leakage pathways. The 1D nanowire geometry provides efficient thermal isolation with minimal material, enabling miniaturized platforms to maintain superior thermal isolation that would be difficult to achieve with conventional 2D or 3D structures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables enhanced thermal isolation and sensitivity for impedance spectrometry, allowing for accurate identification and monitoring of gases, vapors, and liquids across a range of temperatures with reduced power consumption and improved miniaturization.

Implementation Method 1

nanowires are physically configured with nano-dimensioned phononic structures to provide a reduction in thermal conductivity

Methodology Applied
Scientific EffectPhonon scattering: Phononic Crystal

Implementation Method 2

temperature control elements may be heated or cooled

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

each impedance sensing element is coupled with an analyte through a resistive coupling or an electric, magnetic or electromagnetic field coupling

Methodology Applied
Scientific EffectResistive coupling: Electrical Resistance

Data Source

PatentUS10008373B1Impedance spectrometer with temperature-controlled micro-platform
Publication Date: 2018.06.26 CARR WILLIAM N
  • US10008373B1 patent drawing
  • US10008373B1 patent drawing
  • US10008373B1 patent drawing

AI summary

An impedance spectrometer comprised of a thermal micro-platform supported with phononic structured nanowires disposed within a micromachined structure is provided to identify, monitor and characterize a gas, vapor, solid or liquid analyte. The impedance sensor and analyte sensing element in embodiments are formed from a semiconductor SOI starting wafer.