Lithium Metal Phosphate Cathode Crystallite Control for Low-Temperature Output

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Solution Overview

Problem

Lithium secondary batteries face deteriorated low-temperature performance due to low ionic conductivity of lithium metal phosphate, requiring improvements in capacity, lifespan, and energy density.

Innovation Solution

A cathode active material for lithium secondary batteries is developed with lithium metal phosphate particles having crystallite sizes between 150 nm and 450 nm in the (020) plane, controlled through X-ray diffraction analysis, and a crystallite size ratio between 0.80 and 0.99, which enhances lithium ion diffusion and energy density while maintaining structural stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal phosphate is used as cathode active material, then high operational voltage and energy density are achieved, but low-temperature performance deteriorates due to low ionic conductivity

Engineering Contradiction:
Improveenergy densityVSAvoidlow-temperature performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the crystallite size of lithium metal phosphate particles in the (020) plane direction to within 50 nm. This dimensional parameter modification fundamentally alters the ionic conductivity characteristics, enabling lithium ions to diffuse more efficiently even at low temperatures, thereby resolving the contradiction between maintaining high energy density and improving low-temperature performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material strategies by combining lithium metal phosphate with specific crystal structure modifications and surface treatments. The controlled crystallite size creates a composite-like structure with enhanced surface-to-volume ratio, improving interfacial contact and ionic transport pathways while preserving the high capacity characteristics of lithium metal phosphate

Inventive Principle:
Principle #40Composite materials

2Reliability

If crystallite size is reduced to improve ionic conductivity, then low-temperature performance improves, but surface area increases leading to excessive side reactions

Engineering Contradiction:
Improvelow-temperature performanceVSAvoidside reactions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by precisely controlling the crystallite size parameter to a specific range (within 50 nm in the (020) plane direction). This optimized parameter achieves the optimal balance point where ionic conductivity is sufficiently enhanced for low-temperature operation, while the surface area increase is controlled to minimize excessive side reactions with electrolyte

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating non-uniform crystallite size distribution and anisotropic crystal structure with specific orientation in the (020) plane. This local structural optimization ensures that regions critical for ionic transport have enhanced conductivity, while maintaining overall structural integrity and controlling total surface area exposure to electrolyte

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves low-temperature power properties and energy density, suppressing excessive surface area growth and side reactions, thereby enhancing discharge capacity and operational reliability.

Implementation Method 1

the direction of the (020) plane of the lithium metal phosphate particle is a direction in which lithium ions are diffused or transferred

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP4368570A1Cathode active material for lithium secondary battery and lithium secondary battery including the same
Publication Date: 2024.05.15 SK INNOVATION CO LTD
  • EP4368570A1 patent drawingFigure 1~2
  • EP4368570A1 patent drawing
  • EP4368570A1 patent drawing

AI summary

A cathode active material for a lithium secondary battery includes a lithium metal phosphate particle having a crystallite size in a range from 150 nm to 450 nm in a direction of a (020) plane as measured by an X-ray diffraction (XRD) analysis. A lithium secondary battery includes a cathode including a cathode active material layer that includes a cathode active material for a lithium secondary battery, and an anode facing the cathode. An electrode crystallite size ratio defined by Equation 4 is in a range from 0.5 to 0.9.