Lithium-Intercalatable Phosphate Coating on Positive Active Material

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Solution Overview

Problem

Lithium ion batteries face challenges with high-voltage positive active materials that have low initial efficiency and poor high-temperature stability, leading to reduced capacity and lifespan due to side reactions with the electrolyte.

Innovation Solution

A positive active material is developed by incorporating a lithium-intercalatable phosphate compound, such as MoOPO4, TiOPO4, VOPO4, or TaOPO4, on a lithium-containing oxide, which improves initial efficiency and high-temperature stability by forming strong covalent bonds and reducing irreversible lithium ion intercalation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high-voltage positive active materials are used to increase capacity, then energy density is improved, but initial efficiency decreases and high-temperature stability deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidinitial efficiency and high-temperature stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies composite materials by combining lithium-containing oxide particles with a phosphate compound coating layer. The phosphate compound (such as MoOPO4, TiOPO4, VOPO4, TaOPO4, or NbOPO4) forms a composite structure with the lithium-containing oxide, creating a material that maintains high voltage characteristics while improving initial efficiency and high-temperature stability through the protective and structurally stable phosphate layer.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If high-voltage positive active materials are used to increase capacity, then energy density is improved, but side reactions with electrolyte increase causing self-discharge and capacity reduction

Engineering Contradiction:
ImprovecapacityVSAvoidside reactions with electrolyte
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The phosphate compound acts as an intermediary layer between the lithium-containing oxide and the electrolyte. This intermediate coating prevents direct contact and harmful side reactions between the high-voltage positive active material and the electrolyte, thereby reducing self-discharge during storage and maintaining charging/discharging capacity while preserving the high capacity characteristics of the high-voltage material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the initial efficiency and high-temperature stability of lithium batteries, maintaining high capacity and extending their lifespan by minimizing side reactions with the electrolyte.

Implementation Method 1

improves initial efficiency and high-temperature stability by forming strong covalent bonds and reducing irreversible lithium ion intercalation

Methodology Applied
Scientific EffectCovalent bonding: Chemical Bonding

Implementation Method 2

a lithium-intercalatable phosphate compound disposed on the lithium-containing oxide

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Implementation Method 3

high-voltage positive active materials in contact with an electrolyte may lead to side reactions on the surface of the positive active material

Methodology Applied
Scientific EffectSurface passivation: Adsorption

Data Source

PatentUS9444098B2Positive active material, method of preparing the same, and lithium battery including the positive active material
Publication Date: 2016.09.13 SAMSUNG SDI CO LTD
  • US9444098B2 patent drawing
  • US9444098B2 patent drawing
  • US9444098B2 patent drawing

AI summary

A positive active material including: a lithium-containing oxide, and a lithium-intercalatable phosphate compound disposed on the lithium-containing oxide.