Phosphate-Coordinated Polymer Membranes for Low-Humidity Proton Transport

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Solution Overview

Problem

Current ion exchange membranes, such as those made from aromatic polymers, suffer from reduced ion conductivity at lower relative humidity levels, as their proton conductivity heavily relies on water molecules, leading to significant drops in performance when humidity decreases.

Innovation Solution

Development of an ion exchange membrane material with a polymer structure that includes aryl groups, quaternary ammonium groups, and phosphoric acid doping, which allows for proton transport through ionic dopant molecules clustering around quaternary ammonium groups, reducing dependence on water for conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional ion exchange membranes are used, then they provide adequate ion conductivity at high humidity, but their ion conductivity drops sharply when relative humidity decreases

Engineering Contradiction:
Improveion conductivityVSAvoidperformance across humidity range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical parameters of the membrane by introducing quaternary ammonium groups and phosphoric acid doping, transforming the conduction mechanism from water-dependent to ionic dopant-dependent, thereby maintaining stable ion conductivity across varying humidity conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite membrane structure combining aromatic polymer backbone, quaternary ammonium functional groups, and phosphoric acid dopants, where the synergistic interaction between these components enables humidity-independent ion conductivity through ionic conduction mechanisms

Inventive Principle:
Principle #40Composite materials

2Reliability

If proton conduction relies on water molecules, then proton conductivity is maintained at high humidity, but conductivity decreases significantly at low humidity

Engineering Contradiction:
Improveproton conductivityVSAvoiddependence on water
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces ionic dopants as intermediary charge carriers that mediate proton conduction independently of water molecules, allowing proton transport to occur through ionic conduction mechanisms rather than water-gas interface conduction, thereby eliminating the harmful dependence on water

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes the water-based conduction mechanism with an ionic dopant-based conduction mechanism, replacing the chemical/physical process dependent on water molecules with a purely ionic conduction process that operates independently of humidity conditions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane exhibits improved proton conductivity at low and intermediate relative humidity and elevated temperatures, maintaining effectiveness across a broad range of conditions without significant dopant leaching, and shows enhanced mechanical properties with the addition of a polyethylene reinforcing mesh.

Implementation Method 1

proton transport through ionic dopant molecules clustering around quaternary ammonium groups

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

Phosphate anion-quaternary ammonium ion pair coordinated polymer membranes

Methodology Applied
Scientific EffectIon pairing: Ion Repulsion/Attraction

Data Source

PatentUS12027731B2Phosphate anion-quaternary ammonium ion pair coordinated polymer membranes
Publication Date: 2024.07.02 RENESSELAER POLYTECHNIC INST
  • US12027731B2 patent drawing
  • US12027731B2 patent drawing
  • US12027731B2 patent drawing

AI summary

Ion exchange membranes materials according to the present disclosure exhibit improved conductivity at low and intermediate relative humidity without sacrificing mechanical strength. Polymers are provided that include a backbone with one or more aryl groups, a halocarbyl group, and a halocarbyl side chain attached to the backbone, wherein the halocarbyl side chain includes a halide separated from the backbone by a hydrocarbyl chain, a hydrocarbyl ring, or combinations thereof. The halide is substituted with a tertiary amine and halide anions are then exchanged with hydroxide anions. The polymers are then contacted with phosphoric acid, which is deprotonated by the hydroxide ions, forming anions which enhance interactions with adjacent quaternary ammonium groups and induce excess phosphoric acid molecules to cluster around those quaternary ammonium groups. The membranes exhibit negligible dopant leaching even at high relative humidity.