Phosphate-Modified Spinel Lithium Manganese Oxide for High-Temperature Cycling

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Solution Overview

Problem

Spinel-type lithium manganese oxide exhibits poor charge-discharge performance at high temperatures, particularly when used with carbon as a negative electrode, due to instability and manganese elution issues.

Innovation Solution

A spinel-type lithium manganese oxide with a phosphate inclusion, characterized by specific particle size, phosphorus/manganese ratio, and BET surface area, is produced using a method involving calcination and disintegration, which enhances its charge-discharge performance by capturing hydrogen fluoride and reducing manganese elution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If spinel-type lithium manganese oxide is used as positive electrode material, then raw material cost is reduced, but manganese elution increases

Engineering Contradiction:
Improveraw material costVSAvoidmanganese elution
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent applies the intermediary principle by introducing phosphate particles as a mediating substance between the spinel-type lithium manganese oxide and the electrolyte. The phosphate acts as a protective barrier that intercepts and suppresses manganese elution into the electrolyte, while allowing lithium ion transport to continue. This intermediary layer preserves the cost advantage of manganese-based materials by preventing manganese loss

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If phosphate is added to spinel-type lithium manganese oxide, then charge-discharge performance at high temperatures is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecharge-discharge performance at high temperaturesVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing phosphate particles with controlled size (0.1-2.0 μm) and pre-mixing them with spinel-type lithium manganese oxide before electrode fabrication. This preliminary preparation of phosphate particles with optimal characteristics simplifies the overall manufacturing process compared to attempting to form phosphate in-situ during electrode processing, as the phosphate is already in the desired size range and distribution state

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting lithium secondary battery demonstrates improved charge-discharge cycle performance at high temperatures with reduced manganese precipitation on the negative electrode, enhancing durability and capacity retention.

Implementation Method 1

the phosphate has an average particle size of 0.1 μm or more and 2.0 μm or less... having a phosphorus/manganese molar ratio of 0.0015 or more and 0.1 or less... excellent in terms of charge-discharge performance at high temperatures

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240043284A1Spinel-type lithium manganese oxide, method for producing the same and applications thereof
Publication Date: 2024.02.08 TOSOH CORP
  • US20240043284A1 patent drawing
  • US20240043284A1 patent drawing

AI summary

Provided are a spinel-type lithium manganese oxide excellent in terms of charge-discharge performance at high temperatures and a lithium secondary battery excellent in terms of charge-discharge performance at high temperatures. A spinel-type lithium manganese oxide comprising a phosphate, the spinel-type lithium manganese oxide being represented by chemical formula: Li1+xMn2−X−YMYO4 (where 0.02≤X≤0.20, 0.05≤Y≤0.30, and M represents Al or Mg), wherein the phosphate has an average particle size of 0.1 μm or more and 2.0 μm or less, and primary particles of the spinel-type lithium manganese oxide have an average size of 1.5 μm or more and 5.0 μm or less, a method for producing the spinel-type lithium manganese oxide, and applications of the spinel-type lithium manganese oxide.