Microsensor for Phosphine Monitoring with Guard Electrode

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Solution Overview

Problem

Conventional phosphine monitoring devices are large, insensitive at low concentrations, and prone to interference from other gases, making them unsuitable for environmental monitoring in natural settings like water and soil.

Innovation Solution

A microsensor with an interfering substance removal module, a phosphine signal measuring module, and a guard electrode, along with a power supply module, is developed. The microsensor includes a working electrode, reference electrode, and gas diffusion membranes to selectively measure phosphine concentrations while filtering out impurities and consuming excess phosphine, allowing for continuous operation without damaging samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional large sensors are used for phosphine monitoring, then they can detect phosphine in high discharge environments, but they cause destructive effects on low concentration phosphine samples in natural environments

Engineering Contradiction:
Improvedetection sensitivityVSAvoidsample destruction
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The sensor is divided into multiple functional modules including a working electrode, reference electrode, and guard electrode, each with specific functions. The detection area is segmented to minimize sample consumption while maintaining detection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A gas diffusion membrane is introduced as an intermediary between the phosphine sample and the electrode surface. This membrane selectively transports phosphine while excluding larger interfering molecules, enabling sensitive detection without direct contact that would consume the sample.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If conventional sensors are used for phosphine monitoring, then they can operate in industrial environments, but they show poor anti-interference ability from reductive gases

Engineering Contradiction:
Improvedetection selectivityVSAvoidenvironmental adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

Different regions of the sensor have different functional properties. The gas diffusion membrane has selective permeability characteristics that allow phosphine passage while blocking interfering gases. The guard electrode region is specifically designed to consume excess phosphine and reaction intermediates, creating localized functional zones that improve overall selectivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sensor operates by changing the polarization voltage applied to the working electrode, which alters the electrochemical reaction conditions. By adjusting this parameter, the sensor can selectively detect phosphine while ignoring other reductive gases that would not undergo the same electrochemical transformation under these specific conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If conventional sensors are used for phosphine monitoring, then they can provide basic detection capability, but they exhibit suboptimal detection limits at ppb and ppm levels

Engineering Contradiction:
Improvedetection limitVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensor replaces conventional bulk electrochemical detection with a micro-scale amperometric detection system. By using a micro-electrode with controlled mass transport through the gas diffusion membrane, the system achieves detection limits at the nanomolar level, three to six orders of magnitude more sensitive than conventional sensors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The guard electrode performs preliminary action by consuming excess phosphine gas and reaction intermediates (such as HPO) before they can interfere with the measurement. This preliminary consumption ensures that only the controlled electrochemical reaction at the working electrode contributes to the signal, improving detection reliability.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microsensor is highly selective and sensitive to phosphine, operating for over six months with micron-scale sensitivity, capable of monitoring at nanomolar levels without interference from hydrogen, methane, or environmental changes, and minimizing sample damage.

Implementation Method 1

a gas diffusion membrane, configured to allow the phosphine gas to pass through

Methodology Applied
Scientific EffectGas diffusion: Diffusion

Implementation Method 2

a working electrode... measuring a concentration of the phosphine gas

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Implementation Method 3

a guard electrode, used to consume excess phosphine gas in the microsensor

Methodology Applied
Scientific EffectElectrochemical consumption: Redox Reactions

Data Source

PatentUS20240019392A1Microsensor for monitoring phosphine and preparation method thereof
Publication Date: 2024.01.18 SENSIX (NANJING) ENVIRONMENTAL TECH CO LTD
  • US20240019392A1 patent drawing
  • US20240019392A1 patent drawing
  • US20240019392A1 patent drawing

AI summary

A microsensor for monitoring phosphine and a preparation method thereof are provided, where the microsensor includes an interfering substance removal module, used to remove other impurity gases and keep a phosphine gas; a phosphine signal measuring module, used for measuring a concentration of the phosphine gas; a guard electrode, used to consume excess phosphine gas in the microsensor; and a power supply module, used for supplying power to the phosphine signal measuring module and the guard electrode; the power supply module is respectively connected with the phosphine signal measuring module and the guard electrode; and the interfering substance removal module is located at a front end of the guard electrode.