Phosphor Coating Converts Visible Light to UVC for Safe Sterilization

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Solution Overview

Problem

Current UV-C technology for sterilization, while effective, is costly and poses safety risks due to direct or reflected radiation, necessitating a more economical and safer method for germicidal effects.

Innovation Solution

Incorporating organic or inorganic phosphors into various media that convert visible or infrared light to germicidal UVC radiation or shorter wavelengths, such as x-rays or gamma-rays, allowing for localized sterilization without the dangers associated with direct UV radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional germicidal lamps emitting UVC radiation are used for sterilization, then effective pathogen inactivation is achieved, but safety risks increase due to direct or reflected germicidal radiation

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidradiation safety risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a phosphor material as an intermediary substance that absorbs visible light and converts it to UVC radiation. This mediator enables indirect UVC generation, eliminating the need for direct UVC sources while maintaining sterilization effectiveness. The phosphor layer converts safe visible light into germicidal UVC radiation locally, solving the safety issue while preserving the desired disinfection function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional germicidal lamps are used for sterilization, then effective pathogen inactivation is achieved, but costs increase due to lamp expenses

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the fundamental parameter of radiation source from direct UVC emission to visible light absorption followed by UVC conversion via phosphors. This parameter change allows the use of inexpensive visible light sources (such as LEDs or standard lamps) combined with phosphor materials, replacing costly specialized UVC lamps while maintaining sterilization effectiveness through the phosphor conversion mechanism.

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If phosphors with finite emission time are used, then traditional phosphorescence is achieved, but indefinite glow time required for continuous sterilization is not met

Engineering Contradiction:
Improvephosphor glow timeVSAvoidcontinuous sterilization capability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

The patent employs phosphors with indefinite glow time that continue to emit UVC radiation as long as they are exposed to visible light. This continuous emission capability ensures uninterrupted sterilization action, eliminating the limitation of traditional phosphors with finite emission times. The useful action of pathogen inactivation continues indefinitely只要有可见光供应,实现持续灭菌功能。

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a safer and more economical means of sterilization by ensuring that germicidal radiation only impacts the treated area, effectively deactivating pathogens while minimizing exposure risks and costs.

Implementation Method 1

A phosphor is a substance that exhibits the phenomenon of phosphorescence, or a sustained glowing after exposure to light or energized particles such as electrons

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

they have the ability to transfer electromagnetic energy of one frequency to a higher frequency (referred to as 'up-converting') or to a lower frequency (referred to as 'down-converting')

Methodology Applied
Scientific EffectUp-converting:

Implementation Method 3

they have the ability to transfer electromagnetic energy of one frequency to a higher frequency (referred to as 'up-converting') or to a lower frequency (referred to as 'down-converting')

Methodology Applied
Scientific EffectDown-converting:

Implementation Method 4

UV-C light is 'germicidal' because it can deactivate the DNA of bacteria, viruses and other pathogens and thus destroys their ability to multiply and cause disease

Methodology Applied
Scientific EffectGermicidal radiation: Radiation

Data Source

PatentUS8845928B2Sterilizing compositions comprising phosphors for converting electromagnetic radiation to UVC radiation and methods for using the same
Publication Date: 2014.09.30 PHASE SHIELD

AI summary

There is disclosed a composition for converting electromagnetic energy to ultraviolet C (UVC) radiation or radiation of a shorter wavelength, the composition comprising at least one phosphor capable of converting an initial electromagnetic energy (A) to an electromagnetic energy (B) comprising UVC radiation or radiation of a shorter wavelength, and an organic or inorganic media containing said phosphor. There is also a method of sterilizing an article by exposing it to UVC radiation or radiation of a shorter wavelength for a time sufficient to deactivate or kill at least one microorganism and/or for a time sufficient to inhibit abnormal cell growth within the body, when said composition is in an implantable medical device. A method of coating an article with such compositions is also disclosed.